Hackaday Podcast 061: Runaway Soldering Irons, Open Source Ventilators, 3D Printed Solder Stencils, And Radar Motion

April 3, 2020 by Mike Szczys 2 Comments

Hackaday editors Mike Szczys and Elliot Williams sort through the hardware hacking gems of the week. There was a kerfuffle about whether a ventilator data dump from Medtronics was open source or not, and cool hacks from machine-learning soldering iron controllers to 3D-printing your own solder paste stencils. A motion light teardown shows it’s not being done with passive-infrared, we ask what’s the deal with Tim Berners-Lee’s decentralized internet, and we geek out about keyboards that aren’t QWERTY.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 061: Runaway Soldering Irons, Open Source Ventilators, 3D Printed Solder Stencils, And Radar Motion” →

Ammo Can Battery; 50 Ah LiFePO4 Clad In Army Green

March 30, 2020 by Mike Szczys 23 Comments

For the price of a mid-range Android phone, [Kenneth Finnegan] turned a 50 caliber ammo can into a 50 amp-hour portable power supply. The battery pack uses four 3.5 V LiFePO₄ cells wired in series to achieve a nominal 12 V supply that stands in for a traditional lead-acid battery. The angel of second-hand purchases was smiling on this project as the cells were acquired on eBay in unused condition, complete with bus bars and mounting spacers. All it took to fit them in the case was to grind off the spacers’ dovetails on the outer edges.

There are many benefits to Lithium Iron Phosphate chemistry over traditional lead acid and [Kenneth] spells that out in his discussion of the battery management system at work here. While the newer technology has a much better discharge curve than lead-acid, there’s a frightening amount of power density there if these batteries were to have a catastrophic failure. That’s why there are Battery Management Systems and the one in use here is capable of monitoring all four cells individually which explains the small-gauge wires in the image above. It can balance all of the cells to make sure one doesn’t get more juice than the others, and can disconnect the system if trouble is a-brewin’. Continue reading “Ammo Can Battery; 50 Ah LiFePO4 Clad In Army Green” →

Pumping Concrete

March 29, 2020 by Mike Szczys 39 Comments

Due to social distancing, gym rats throughout the world are turning everyday objects into exercise equipment to keep up the routine without actually hitting the gym. A particularly pleasing version of this are these concrete dumbbells whipped up by the unfortunately named hacker [ShitnamiTidalWave].

If you happen to have half a bag of concrete — quick set or otherwise — out in the shed you can follow the lead on this one. But even if you’re not the kind of person who has “arm day” on your calendar (most of us here in the Hackaday bunker do not) this hack is still worth your time. Mold making is one of the uber-useful skills you should have in your hacker toolkit and [ShitnamiTidalWave] has done both an excellent job of building a mold, and of explaining the process.

Raw material for this one couldn’t be easier; each mold is made out of plywood, 2×4 stud, and nails, along with handles made of 3/4″ PVC pipe. The studs were ripped down and used to create the 45 degree chamfers at each edge. Mold-making veterans will tell you that release agent is a must and in this case rubbing the insides of the molds with wax made it a snap to pry the wooden forms off of the set concrete.

Concrete has a tendency to crack as it cures so if you’re casting large pieces like this touch-sensitive concrete countertop you might want to throw in some fiber reinforcement to the mix. If you’re keen on seeing some of the more impressive mold-making skills at work, check out how metal parts are cast from 3D-printed molds and how a master duplicates parts using silicone molds.

[via r/DIY]

Hackaday Podcast 060: Counting Bees, DogBox Transmissions, And The Lowdown On Vents, BiPAP, And PCR

March 27, 2020 by Mike Szczys No comments

Hackaday editors Elliot Williams and Mike Szczys recount the past week in hardware hacking. There’s a new king of supercomputing and it’s everyone! Have you ever tried to count bees? Precision is just a cleverly threaded bolt away. And we dig into some of the technical details of the coronavirus response with a close look at PCR testing for the virus, and why ventilators are so difficult to build.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 060: Counting Bees, DogBox Transmissions, And The Lowdown On Vents, BiPAP, And PCR” →

Faking Your Way To USB-C Support On Laptops Without It

March 27, 2020 by Mike Szczys 42 Comments

Is there no end to the dongle problem? We thought the issue was with all of those non-USB-C devices that want to play nicely with the new Macbooks that only have USB-C ports. But what about all those USB-C devices that want to work with legacy equipment?

Now some would say just grab yourself a USB-C to USB-A cable and be done with it. But that defeats the purpose of USB-C which is One-Cable-To-Rule-Them-All^[1]. [Marcel Varallo] decided to keep his 2011 Macbook free of dongles and adapter cables by soldering a USB-C port onto a USB 2.0 footprint on the motherboard.

How is that even possible? The trick is to start with a USB-C to USB 3 adapter. This vintage of Macbook doesn’t have USB 3, but the spec for that protocol maintains backwards compatibility with USB 2. [Marcel] walks through the process of freeing the adapter from its case, slicing off the all-important C portion of it, and locating the proper signals to route to the existing USB port on his motherboard.

[1] Oh my what a statement! As we’ve seen with the Raspberry Pi USB-C debacle, there are actually several different types of USB-C cables which all look pretty much the same on the outside, apart from the cryptic icons molded into the cases of the connectors. But on the bright side, you can plug either end in either orientation so it has that going for it.

Ken Shirriff Unfolds A Nuclear Missile Guidance Computer With Impressive Memory

March 25, 2020 by Mike Szczys 13 Comments

Longtime followers of [Ken Shirriff’s] work are accustomed to say asking “Where does he get such wonderful toys?”. This time around he’s laid bare the guidance computer from a Titan missile. To be specific, this is the computer that would have been found in the Titan II, an intercontinental ballistic missile that you may remember as a key part of the plot of the classic film WarGames. Yeah, those siloed nukes.

Amazingly these computers were composed of all digital logic, no centralized controller chip in this baby. That explains the need for the seven circuit boards which host a legion of logic chips, all slotting into a backplane.

But it’s not the logic that’s mind-blowing, it’s the memory. Those dark rectangles on almost every board in the image at the top of the article are impressively-dense patches of magnetic core memory. That fanout is one of two core memory modules that are found in this computer. With twelve plates per module (each hosting two bits) plus a parity bit on an additional plate, words were composed of 25-bits and the computer’s two memory modules could store a total of 16k words.

This is 1970’s tech and it’s incredible to think that when connected to the accelerometers and gyros that made up the IMU this could use dead reckoning to travel to the other side of the globe. As always, [Ken] has done an incredible job of walking through all parts of the hardware during his teardown. He even includes the contextual elements of his analysis by sharing details of this moment in history near the end of his article.

If you want to geek out a little bit more about memory storage of yore, you can get a handle on core, drum, delay lines, and more in Al Williams’ primer.

Ask Hackaday: What Should We Be Doing During Coronavirus Lockdown?

March 23, 2020 by Mike Szczys 59 Comments

There’s a lot of good in the world and that includes you. Humanity has a way of coming together at crucial moments and we have certainly reached that with the outbreak and spread of the novel coronavirus. At this point, most people’s daily lives have been turned upside down. We can all have an impact on how this plays out.

It’s scary, it’s real, but we will get through this. What we need to focus on now is how we can behave that will lead to the best outcomes for the largest number of people. The real question is, how can we help? If you’re stuck at home it’s easy to feel powerless to help but that’s not true. Let’s cover a few examples, then open up the discussion in the comments so we can hear what has been working for you.

Continue reading “Ask Hackaday: What Should We Be Doing During Coronavirus Lockdown?” →