Author: Mike Szczys

6403 Articles

Last Call For Hackaday Belgrade Proposals Grants You A Four-Day Reprieve

February 28, 2020 by No comments

We want you to present a talk at Hackaday Belgrade and this is the last call to send us your proposal.

Europe’s biennial conference on hardware creation returns to Serbia on May 9th for an all-day-and-into-the-night extravaganza. Core to this conference is people from the Hackaday community sharing their stories of pushing the boundaries of what’s possible on their electronics workbenches, firmware repos, and manufacturing projects.

Here at Hackaday we live a life of never ending deadlines, but we also understand that this isn’t true for everyone. In that spirit, we’re extending the deadline so that those who count procrastination as a core skill don’t miss their chance to secure a speaking slot at the last minute. You now have until 18:00 GMT (19:00 in Belgrade) next Friday to file your talk proposal.

The conference badge is being built by Voja Antonic, the inventor of Yugoslavia’s first widely-adopted personal computer. We know he has prototype PCBs on hand and plan to share more information on what he has in store for you very soon.

Hackaday Podcast 056: Cat Of 9 Heads, Robot Squats, PhD In ESP32, And Did You Hear About Sonos?

February 28, 2020 by No comments

Hackaday editors Elliot Williams and Mike Szczys gab on great hacks of the past week. Did you hear that there’s a new rev of the Pi 4 out there? We just heard… but apparently it’s release into the wild was months ago. Fans of the ESP8266 are going to love this tool that flashes and configures the board, especially for Sonoff devices. Bitluni’s Supercon talk was published this week and it’s a great roadmap of all the things you should try to do with an ESP32. Plus we take on the Sonos IoT speaker debacle and the wacky suspension system James Bruton’s been building into his humanoid robot.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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This Mallet Has Backwards Dovetails… That’s Impossible!

February 22, 2020 by 14 Comments

Dovetails are a wedge-shaped joint found in woodworking. The wedge makes for strong joinery because a force that tries to pull it apart also increases the friction on the joint. This mallet has dovetails on either side that keep the head from flying off, but there’s also a through tenon in the center. This is an impossible joint as there’s no way to slide the mallet head onto the handle. The two pieces of wood must have grown that way!

As with everything, there’s a trick here, let it scratch your brain for a while before reading on… if you can guess how it’s done it’ll be very satisfying when you confirm your theory. Both the trick of the impossible mallet and the superb hand joinery are shown off in this video from the [Third Coast Craftsman].

The trick comes in the form of internal voids hidden from view once the two pieces of the mallet have been assembled. The through tenon is exactly as you’d expect: a straight tenon slides into a straight mortise in the mallet. The dovetails to either side of the handle and the pockets they mate with in the mallet head are not at all what you’d expect. The edges of the dovetail have been chamfered at 45 degrees so you can’t pull them to the outside of the mallet as you slide them into place. The opposite is the actual trick. Each of the dovetails bends inward until a ramp at the very end of the mallet pocket pushes it back into place.

Underside of mallet head shows “ramp” detail
Tenons clamped during assembly

The impossible mallet isn’t a new concept and stands as a formidable challenge for any accomplished woodworker. The images above are of [Jim Guilford’s] impossible mallet. Here the trick is fully exposed, showing the dovetail tenons of the handle clamped together as it is driven into place. Two things are striking here; the joints cannot be tested and must be perfect before assembly, and there is a real chance the tenons will break or the mallet head will split apart from the force of assembly. This project will test your courage as much as it will your patience.

Continue reading “This Mallet Has Backwards Dovetails… That’s Impossible!” →

Hackaday Podcast 055: The Most Cyberpunk Synthesizer, Data In Your Cells, Bubbly In Your Printer, And The Dystopian Peepshow

February 21, 2020 by 2 Comments

Hackaday editors Mike Szczys and Elliot Williams discuss the many great hacks of the past week. Just in case you missed the fact that we’re living in the cyberpunk future, you can now pop off your prosthetic hand and jack directly into a synthesizer. The robot headed for Mars has a flying drone in its belly. Now they’re putting foaming agent in filament to make it light and flexible. And did you ever wonder why those pinouts were so jumbled?

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Machine Inside Of A Chip: How Sprite_TM Built The FPGA Game Boy Badge

February 19, 2020 by 12 Comments

Kids of the 1990’s would call you a liar if you told them that within thirty years you’d go to a conference and be handed a Super Nintendo Entertainment System to wear around your neck. But that’s what happened with the badge Jeroen Domburg, aka [Sprite_TM], designed for the 2019 Hackaday Superconference. It’s built in the Game Boy form factor, complete with a cartridge slot, beautiful screen, and the familiar button layout. But there’s so much more here, like the HDMI port on the bottom and the ability to completely reconfigure the device by dropping a binary file onto it over USB.

Of course what makes this possible is the FPGA at the heart of the design. The story of how the badge was developed is shared in great detail during Sprite’s Supercon talk. The timeline, the hardware choices, and the oopses along the way make for a great story. But what you really don’t want to miss is how he built the machine inside of the FPGA — the collection of Verilog code known as “gateware” that brings together the System-on-a-Chip (SoC). From his delight at being able to spawn more processor cores by changing a single variable, to the fascinating SNES-inspired graphics subsystem, the inside story shared below is even more interesting than the physical device itself.

Continue reading “Machine Inside Of A Chip: How Sprite_TM Built The FPGA Game Boy Badge” →

Hackaday Podcast 054: Xenomorph Cookies, 101 Uses For Hot Glue, Rolling Robots, And A Clippy Computer

February 14, 2020 by 8 Comments

Hackaday editors Elliot Williams and Mike Szczys reflect on great hacks of the past few days. Strain relief is something every electronics geek encounters and there’s a spiffy way to make your hot-glue look like a factory connector. There’s something in the air and it seems to be recreating early computers. Did you know astronauts are baking cookies they’re forbidden to eat? And did you hear about the 3D printer that’s being fed oil from the deep fryer?

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Continue reading “Hackaday Podcast 054: Xenomorph Cookies, 101 Uses For Hot Glue, Rolling Robots, And A Clippy Computer” →

Tell Time Contest Winners: Clocks To Knock Your Socks Off

February 13, 2020 by 10 Comments

The results are in and the Tell Time Contest was a spectacular showing of creativity. Five winners and a number of runners-up have have been chosen based on craftsmanship, functionality, and creativity.

The one that’s going to steal your heart is Fetch: A Ferrofluid Display. Pitting the force of gravity against electromagnetism, this project manages to wrangle a liquid into the segments of a display and the animations used to change between numbers are fascinating. It’s a wickedly complicated system and the gang over at Applied Procrastination did a great job of documenting the research and development that went into building this open source marvel. Has anyone tried to replicate it? We’d love to hear from you in the comments!

UV Glow-In-The-Dark Plot Clock
TORLO

Mechanical movements date back to the transition away from sundials and hourglasses, but these two modern takes on “clockwork” prove there’s still plenty of room for creativity. The first is a plotter that uses two servo motors and a UV LED to draw hours and minutes on a phosphorescent material.

The second is both minimal and a stunning mastery of a traditional clock mechanism. TORLO uses the voice coil from a hard drive to move the gears. It’s 3D-printed and does it all in plain sight, superb!

“Alien” Cuckoo Clock
Flip Dot Clock

Fans of the Alien franchise will immediately recognize this insect-like “facehugger”, the second stage of a developing Xenomorph. Embracing the tradition of the Cuckcoo clock, at the top of the hour a “Chestburster” pops through the chest of the bust to mark the passage of time. Creepy but well executed.

The flip-dot display uses a beautiful home-etched circuit board to keep things tidy inside of the case. Of course the question with these displays is always “where did you get the flip dots?”. This panel is on it’s second life after serving a tour of duty as a bus info sign.

Runners Up and Eight Score of Entries

Congratulations to all of our runners-up in the Tell Time contest. It was a tight field with 160 total entries, each of them a fascinating take on the simple, yet very complex practice of watching the seconds tick away. Add this to your weekend bucket list as you’ll certainly get lost in the details of many of these projects.