Hackaday Podcast Ep 241: Circuit Bending, Resistor Filing, The Butterfly Keyboard, And The Badge Reveal

Hackaday Editors Elliot Williams and Tom Nardi meet up virtually to talk about the week’s top stories and hacks, such as the fine art of resistor trimming and lessons learned from doing overseas injection molding. They’ll go over circuit bending, self-driving cars, and a solar camera that started as a pandemic project and turned into an obsession. You’ll also hear about Linux on the Arduino, classic ICs etched into slate, and an incredible restoration of one of the most interesting Thinkpads ever made. Stay tuned until the end to hear about a custom USB-C power supply and the long-awaited Hackaday Supercon 2023 Vectorscope badge.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download your own, unlimited-edition MP3 of this week’s podcast.

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Memorialize Your Favorite Chips In Slate

There’s no point in denying it — if you’re a regular reader of Hackaday, you’ve almost certainly got a favorite chip. Some in the audience yearn for the simpler days of the 6502, while others spend their days hacking on modern microcontrollers like the ESP32 or RP2040. There are even some of you out there still reaching for the classic 555. Whatever your silicon poison, there’s a good chance the Macrochips project from [Jason Coon] has supersized it for you.

The original slate RP2040

The idea is simple: get a standard 100 mm x 100 mm (4″ x 4″) slate coaster, throw it in your laser engraver of choice, and zap it with a replica of a chip’s label. The laser turns the slate a light gray, which, when contrasted with the natural color of the slate, makes for a fairly close approximation of what the real thing looks like. To date, [Jason] has given more than 140 classic and modern chips the slate treatment. Though he’s only provided the SVGs for a handful of them, we’re pretty sure anyone with a laser at home will have the requisite skills to pull this off without any outside assistance.

The page credits a post from [arturo182] for the idea (Nitter), which pointed out a slate RP2040 hiding out on the corner of [Graham Sanderson]’s desk back in 2021. We just became aware of the trend when [Jason] posted his freshly engraved RP1 on Mastodon in honor of the release of the Raspberry Pi 5.

Pocket CO2 Sensor Doubles As SMD Proving Ground

While for some of us it’s a distant memory, every serious electronics hobbyist must at some point make the leap from working with through-hole components to Surface Mount Devices (SMD). At first glance, the diminutive components can be quite intimidating — how can you possibly work with parts that are literally smaller than a grain of rice? But of course, like anything else, with practice comes proficiency.

It’s at this silicon precipice that [Larry Bank] recently found himself. While better known on these pages for his software exploits, he recently decided to add SMD electronics to his repertoire by designing and assembling a pocket-sized CO2 monitor. While the monitor itself is a neat gadget that would be worthy of these pages on its own, what’s really compelling about this write-up is how it documents the journey from SMD skeptic to convert in a very personal way.

A fine-tipped applicator will get the solder paste where it needs to go.

At first, [Larry] admits to being put off by projects using SMD parts, assuming (not unreasonably) that it would require a significant investment in time and money. But eventually he realized that he could start small and work his way up; for less than $100 USD he was able to pick up both a hot air rework station and a hotplate, which is more than enough to get started with a wide range of SMD components. He experimented with using solder stencils, but even there, ultimately found them to be an unnecessary expense for many projects.

While the bulk of the page details the process of assembling the board, [Larry] does provide some technical details on the device itself. It’s powered by the incredibly cheap CH32V003 microcontroller — they cost him less than twenty cents each for fifty of the things — paired with the ubiquitous 128×64 SSD1306 OLED, TP4057 charge controller, and a SCD40 CO2 sensor.

Whether you want to build your own portable CO2 sensor (which judging from the video below, is quite nice), or you’re just looking for some tips on how to leave those through-hole parts in the past, [Larry] has you covered. We’re particularly eager to see more of his work with the CH32V003, which is quickly becoming a must-have in the modern hardware hacker’s arsenal.

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ISS Mimic Brings Space Station Down To Earth

Built at a cost of more than $150 billion over the last twenty-five years, the International Space Station is arguably one of humanity’s greatest engineering triumphs. Unfortunately, unlike Earthly construction feats such as the Hoover Dam, Burj Khalifa, or the Millau Viaduct, you can’t visit it in person to really appreciate its scale and complexity. Well, not unless you’ve got the $50 million or so to spare to buy a seat on a Dragon capsule.

Which is why the team behind the ISS Mimic project are trying to make the ISS a bit more relatable. The open source project consists of a 3D printable 1:100 model of the Station, which is linked to the telemetry coming down from the real thing. A dozen motors in the model rotate the solar arrays and radiators to match the positions of their full-scale counterparts, while LEDs light up to indicate the status of various onboard systems.

To learn more about the ISS Mimic, team members Bryan Murphy, Sam Treadgold, and Tristan Moody stopped by this week’s Hack Chat to bring us up to speed on the past, present, and future of this fascinating project.

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Audacity Runs Surprisingly Well In Your Browser

Audacity is an extremely popular open source audio editor, with hundreds of millions of downloads on the books. But due to some controversy over changes the Muse Group wanted to implement when they took ownership of the project back in 2021, the userbase has fractured somewhat. Some users simply stick with an older version of the program, while others have switched over to one of the forks that have popped up in the last couple of years.

The Wavacity project by [Adam Hilss] is a bit of both. It looks and feels just like an older version of Audacity (specifically, 3.0.0). But the trick here is that he’s managed to get it working with WebAssembly (WASM) so you can run it in your browser. Impressively, it even works on mobile devices. Though the Audacity UI, which already carries the sort of baggage you’d expect from a program that’s more than 20 years old, is hardly suited to a touch screen. Continue reading “Audacity Runs Surprisingly Well In Your Browser”

Hackaday Prize 2023: The Wildcard Finalists Are Here

We’re in the endgame now — there’s just about a month to go before the final results are announced for the 2023 Hackaday Prize, which means all of our finalists are in a mad rush to put the finishing touches on their respective projects. Today, ten more hackers are about to feel the heat as we announce our final group of finalists from the Save the World Wildcard round.

As finalists, each of these projects has been awarded $500 to help further their development. But perhaps more importantly, they are now officially in the running for one of the final six awards, which includes the Grand Prize of $50,000 and a residency at the Supplyframe DesignLab.

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Autonomous Wheelchair Lets Jetson Do The Driving

Compared to their manual counterparts, electric wheelchairs are far less demanding to operate, as the user doesn’t need to have upper body strength normally required to turn the wheels. But even a motorized wheelchair needs some kind of input from the user to control it, which still may pose a considerable challenge depending on the individual’s specific abilities.

Hoping to improve on the situation, [Kabilan KB] has developed a self-driving electric wheelchair that can navigate around obstacles by feeding the output of an Intel RealSense Depth Camera and LiDAR module into a Jetson Nano Developer Kit running OpenCV. To control the actual motors, the Jetson is connected to an Arduino which in turn is wired into a common L298N motor driver board.

As [Kabilan] explains on the NVIDIA Blog, he specifically chose off-the-shelf components and the most affordable electric wheelchair he could find to bring the total cost of the project as low as possible. An undergraduate from the Karunya Institute of Technology and Sciences in Coimbatore, India, he notes that this sort of assistive technology is usually only available to more affluent patients. With his cost-saving measures, he hopes to address that imbalance.

While automatic obstacle avoidance would already be a big help for many users, [Kabilan] imagines improved software taking things a step further. For example, a user could simply press a button to indicate which room of the house they want to move to, and the chair could drive itself there automatically. With increasingly powerful single-board computers and the state of open source self-driving technology steadily improving, it’s not hard to imagine a future where this kind of technology is commonplace.