Injection Molding Your Own Rubik’s Cubes Takes Work

If you just want to play with a Rubik’s Cube, you can simply buy one from a local toy store. If you want to build one, you could 3D print something and put it together yourself. But what if you want to make lots of Rubik’s Cubes? Then, you might go down the road that [EngBroken] just walked.

What started as a fun reverse-engineering project would lead to an 8-month journey to reproduce Rubik’s Cubes from scratch using injection molding. [EngBroken] started by identifying the basic pieces that make up the cheap cube they bought, including the center core, the edge pieces, and the corner pieces. Parts were then recreated in CAD, and [EngBroken] then set about designing and milling injection molds out of 6061 aluminium to make the parts.

Amusingly, to get the correct colors for the separate parts of the cube, [EngBroken] made the curious decision to mix cut-up pieces of 3D printer filament with clear ABS pellets to tint it as needed. Parts were then assembled with UV-curing glue, and [EngBroken] had a Rubik’s cube built from scratch. Well he actually had several, since he had a stack of parts since injection molding is great at producing things in quantity.

This isn’t a great way to go if you want a Rubik’s cube on the cheap. [EngBroken] estimates the labor put in to this exercise came out to $56,000 alone, to say nothing of what it took to produce all those aluminium molds and source all that plastic. Still, a great deal was learned in the process. We’ve looked at the challenges of injection molding before, too.

Continue reading “Injection Molding Your Own Rubik’s Cubes Takes Work”

Autonomous Submarine Relies On Color Detection

We talk about all kinds of autonomous vehicles here at Hackaday, from aerial drones to rugged rovers. A little less common are the submarine builds, likely due to their technical complexity. That said, though they perhaps benefit most from autonomy given they’re so hard to talk to while underwater. In any case, [Ayman] has built an impressive sub that uses some rudimentary techniques to navigate around while under the surface. 

The build uses typical construction techniques for DIY subs of this size, with a clear acrylic tube serving as the body of the craft. It’s carefully sealed to ensure water ingress doesn’t send it to the bottom, using nifty tricks like a magnetic coupling for the prop. Inside, there’s a Raspberry Pi 4, kitted out with an Arducam IMX708 camera with a wide angle lens. It’s joined by a BNO085 inertial measurement unit, along with two BMP280 pressure sensors for keeping track of motion and the sub’s vital signs, while a DRV8833 motor controller runs the main drive motor.

There’s also an ESP32 which helps out with motor and servo control for steering, and ballast control. Sinking and floating the sub is handled with a pair of two ballast tanks constructed out of 5 mL syringes that are driven in and out with high-torque output gear motors. The build uses an antenna buoy so that communication can be maintained with the sub when it’s within a certain range of the surface.

A neat addition to the sub is its autonomous navigation code. [Ayman] whipped up some simple object avoidance routines, which rely on the Raspberry Pi’s camera. The code uses HSV values to track specific colored objects and avoid them, which proves more reliable than RGB as it allows tracking color in a largely brightness-independent manner.

Although we’ve featured other builds that use similar construction techniques, seeing a transparent submarine gliding through the water will always make us think of the incredible Open Source Underwater Glider that won the 2017 Hackaday Prize.

Continue reading “Autonomous Submarine Relies On Color Detection”

Jacket Turned Cyberpunk Wearable OLED Display

If you’ve played Cyberpunk 2077, you might have seen the rad jacket that has a screen in the collar. Once upon a time, such a thing would be solely the preserve of science fiction—you certainly wouldn’t be achieving that look with cathode ray tubes, that much is for sure. However, technology has advanced to the point where [Zibartas] was able to produce just such a jacket in real life.

The key to the build is the advent of the flexible OLED screen. [Zibartas] was able to source four such panels in a smartphone-like aspect ratio, which came in at the hefty price of $300 each. Two Raspberry Pi 4s were enlisted to drive two screens each. The older model Pi was chosen as it was capable of achieving a neat hack to better play smooth video across two displays. A rudimentary sync system was whipped up using GPIO pins to keep video from both Pis playing together. From there, it was simply a matter of figuring out how to create a structure to hold the screens within the large collar of the scratch built cyberpunk-styled jacket. As it turns out they don’t actually flex much in the final install, as they’re held in a 3D printed structure to keep them safe from damage.

The final result is quite something, very accurately recreating the jacket from the game itself. While technically a simple build, actually pulling it off required some delicate work and smart design decisions to make it practical to wear. We’ve featured some other fun jackets over the years, too.

Continue reading “Jacket Turned Cyberpunk Wearable OLED Display”

Get That Windows 7 Feel In An OS That Still Gets Updates

Do you want to go back to an era when Windows was… simpler? Back when things worked, before the AI and the bloat took over your hard drive and RAM space in equal measure? You might like to give Classic 7 a spin (via The Register).

From the drop, we should state that Classic 7 is not Windows 7 at all. Instead, it’s a reskin of Windows 10, specifically, the IoT Enterprise LTSC version. This is a particularly attractive version of Windows 10, as Microsoft has promised long-term support in terms of security updates until 2032. It also strips out annoying consumer-focused bloat like the Xbox gaming overlay and Cortana, and it eliminates forced feature updates that have become the norm in modern Windows installs. Combine all those niceties with the clean and simple feel of the recreated Windows 7 interface, and you have a beautiful operating system that has everything you need and nothing you don’t.

There are, of course, some hurdles to jump over; you’d need to find an appropriate license for this version of Windows and all that jazz. But if you long for the days before Microsoft so cruelly eviscerated the Start Menu and started making everything worse, you might find that Classic 7 is for you.

[Thanks to Stephen Walters for the tip!]

Sliding-Screen Cyberdeck Has Chunky, Rugged Design

[Jankbu] needed a new computer, but had little interest in purchasing a modern laptop off the shelf. Instead, it was time to build a cyberdeck with a neat modular design to suit his exact needs.

The heart of the build is a Raspberry Pi 5, which provides a good amount of computing power for regular tasks. It’s wrapped up in a 3D-printed enclosure with rail mounts on the back, along with a NOS 450 TKL mechanical keyboard, offering full-travel keys in a compact layout. The 10.1″ IPS touchscreen display is mounted on sliding rails to cover the keyboard when it’s not needed. A smattering of buttons live around the screen, in a manner akin to so many industrial controllers. On either side, the deck has large grab handles, with one side featuring custom horizontal and vertical scroll controls, while the other rocks a trackball.  Power is via NP-F batteries, which are more commonly used to run Sony camcorders.

Unlike so many cyberdecks, [Jankbu] didn’t just build the device to look cool—it also serves a practical purpose. It’s great for running Freecad, and the rail mounts on the rear make it perfect for mounting around the workshop during a job as needed. Files are on Github for those eager to learn more.

What’s fun about this build is that it’s not just a show piece, it’s something that gets used every day. That’s a testament to [Jankbu’s] well-reasoned design, that considered what the device was for before it was put together. We’ve featured plenty of other fantastic cyberdecks in the past, too. Video after the break.

Continue reading “Sliding-Screen Cyberdeck Has Chunky, Rugged Design”

Transforming Lamp Built With LED Filaments

[Nick Electronics] had an idea to build a stylish lamp that could transform its shape while lit. This goal was achieved beautifully with the aid of many, many filament LEDs.

If you’re unfamiliar with filament LEDs, they’re basically thin plastic filaments stuffed with lots of individual LEDs that are very close together. This effectively creates a continuous, flexible, glowing string that can be used for all sorts of creative purposes.

[Nick] packed the lights into an interlocking stack of PCBs that make up the lamp’s structure. Each PCB layer hosts four filaments mounted around the outer edge, and has a pin that locks into a groove in the next layer to allow them to tug each other around as they turn. The PCBs rotate around a central shaft, with power passed from one to the other via interlinking wires. Drive is via a stepper motor on top of the lamp, controlled by an A4988 driver. There’s also an ATmega48 microcontroller onboard, which is the brains of the operation. A DC-DC converter onboard steps up the 5 V input voltage from USB-C to 10 volts for the stepper motor.

It’s neat to watch the lamp in action, glowing and slowly shifting in patterns as the layers catch and rotate in and out of alignment. We’ve seen interesting builds in this vein before, like this fantastic origami lamp from a few years ago.

Continue reading “Transforming Lamp Built With LED Filaments”

Magnets Are Bad For Hardware Again

If you were around tech in the bad old days, magnets could be really bad news. They were fine on the fridge, no problem at all. Put one near a floppy disk, or a hard drive, or even a computer monitor, though, and you were in for some pain. You’d lose data, possibly permanently destroy a disk or drive, or you’d get ugly smeary rainbow effects all over your screen.

The solid state revolution has eliminated a lot of these problems. We all use SSDs, flash drives, and LCD monitors now, all of which care a lot less about flirting with magnets. However, the same can’t be said about all our modern hardware, for a magnet could cause your smartphone some major grief indeed.

Continue reading “Magnets Are Bad For Hardware Again”