LED Panel Lamp Is A Great Way To Use Protoboard

May 13, 2019 by Zoe Skyforest 9 Comments

It’s now possible to source chip-on-board LED modules that have huge light output in a simple, easy to use package. However they can have major power requirements, and cheaper modules are also susceptible to dead spots. [Heliox] put together a great LED lamp design the old-school way, showing there’s more than one way to get the job done.

Standard SMD LEDs are the order of the day here. The LEDs are laid out on protoboard in neat rows, making them easy to solder in place. This also makes power distribution a cinch, with the copper traces carrying the power to each row. Power is courtesy of 18650 lithium batteries installed in the back of the 3D printed housing. A GoPro-style mount is printed as part of the case, allowing the lamp to be easily mounted in a variety of ways.

It’s a quick, cheap and easy way to build a versatile LED lamp. With a diffuser installed and integrated USB charging, we could see this making an excellent portable device for on-the-go videographers or technicians. We’ve seen [Heliox]’s LED creations before, too. Video after the break.

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LED Jewelry Makes Neat Use Of Brass

May 13, 2019 by Zoe Skyforest 7 Comments

Wearable electronics can be both fun and fashionable. However, there are certain challenges involved in neatly integrating electronic components in a way that is both functional and comfortable for the wearer. In this vein, [Jiri Praus] has managed to create some glowing earrings that are remarkably simple to boot.

The body of the earring also acts as the conductor and battery holder, all in one.

The earrings start out with brass rod, bent with pliers and soldered at the ends. By following a paper template, it’s possible to get neat and accurate bends by hand, which is necessary to make a matching pair. Through careful design, the brass rods are soldered to the LEDs, and more rod is then used to create an integrated holder for a coin cell battery, which powers the lights.

Thanks to [Jiri]’s smart designs — which we’ve featured before in the form of a blooming wireframe tulip — no wires are needed. The brass rods which make up the body of the jewelry also act as the conductors to pass current to the LEDs. The internal resistance of the coin cell battery also eliminates the need for an in-line resistor. In combination, this serves to create a simple and attractive finished product that should shine for several hours.

We’ve seen other LED earring designs before, too. There are plenty of ways to experiment with glowing jewelry, and if you’ve done something novel, be sure to let us know.

Video Doorbell Focuses On Quality, Aesthetic

May 13, 2019 by Zoe Skyforest 2 Comments

One of the most popular futurist tropes of the 20th century was the video intercom. Once this technology was ready, it would clearly become a mainstay of modern living overnight. Our lived reality is however somewhat different. For [MisterM], that simply wouldn’t do, so he set about producing a retro-themed video doorbell that is sure to be the envy of the neighbourhood.

Not one to settle for second best, [MisterM] wanted to focus on quality in video and sound. A Microsoft LifeCam 3000HD handles video and audio capture, with a Raspberry Pi 3B+ providing plenty of grunt to run the show. The Pimoroni pHAT BEAT add-on provides audio output. It’s all integrated into a 1980s vintage intercom, which is painted a deep shade of maroon for an extra classy look. Further parts are integrated into a classic Sony tape deck, with LEDs shining out from under the cassette door for added visual appeal.

The doorbell works by making calls to Google Duo, which allows the user to answer the door from anywhere in the house, or indeed – anywhere with an Internet connection! [MisterM] reports this has already proved useful for communicating with couriers delivering packages to the house. There’s also a standard wireless doorbell and chime integrated into the unit which alerts those within the house in the usual way.

It’s a project that is both highly functional and looks particularly swish. Integrating new brains into old-school enclosures is a great way to give your project a cool look. These aircraft surplus clocks are a great example. Video after the break.

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Modular CNC Build Gets You Both A Mill And A Laser Cutter

May 12, 2019 by Zoe Skyforest 24 Comments

CNC builds come in all shapes and sizes. There’s delta manipulators, experimental polar rigs, and all manner of cartesian builds, large and small. After completing their first CNC build, [jtaggard] took what they learned and applied it in the development of a new machine.

It’s a desk-sized cartesian design, with a frame built from V-slot extrusion cut to size by circular saw. This is a great way to get quality extrusion for a custom build, and is readily available and easy to work with. The gantry rides on wheels, with the X and Y axes being belt driven, plus a screw drive for Z. A couple of NEMA 17s and a NEMA 23 provide motive power, and an Arduino Uno with stepper drivers is the brains of the operation. 1/4″ thick PLA plates are used to assemble everything, and while [jtaggard] intended to replace these with aluminium down the track, so far the plastic has proved plenty rigid enough for early tests of both machining and engraving wood.

It’s a great entry-level CNC build, which has proved usable with both a 500W spindle and a 2.5W laser for engraving. Being modular in nature, it would be easy to add other tools, such as a pen plotter or vinyl cutting blade for further versatility.

DIY CNC builds are always popular, as you end up with a useful tool as a reward for your hard work. Video after the break.

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Better Debating Through Electronics

May 12, 2019 by Zoe Skyforest 8 Comments

Watch any news panel show these days, and you’ll see that things can very quickly become unruly. Guests compete for airtime by shouting over one another and attempting to derail their opponent’s talking points. [cutajar.sacha] had encountered this very problem in the workplace, and set about creating a solution.

The result is the Debatable Deliberator, and it combines the basics of “Talking Stick” practices with behavioural training through humiliation. Two participants each wear a headband, fitted with electronics. The holder of the magic ball may speak for as long as the timer counts down. If their opponent speaks during this time, their headband reprimands them with gentle slapping to the face. If the holder speaks over their assigned time, they are similarly treated to mechanical slapping.

It’s an amusing way to help police a discussion between two parties, and it’s all made possible with a trio of WeMos D1 ESP8266 boards. The headbands act as clients, while the ball acts as a server and keeps track of how many times each speaker has broken the rules.

WiFi projects such as this one have become much easier in the past few years with the wide availability of chips like the ESP8266. Of course, if you need more grunt, you can always upgrade to the ESP32.

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3D-Printed Mobius Strip Of Gears

May 11, 2019 by Zoe Skyforest 12 Comments

Exploring the mathematics behind everyone’s favourite unorientable single-sided surface can be quite the mind-bending exercise, so it’s nice that it’s so easy to make a Mobius strip out of paper and a single piece of tape. That demonstration was far from enough for [elmins]. who printed this Mobius strip of gears. The teeth fit together, and all the gears move, but there is still only one side and one edge (we think).

This animation helped spawn the project.

The idea to tackle the project came from seeing an animation of Mobius gears. Wondering if it would be possible to actually create such a thing, [elmins] got to work. The design is printed in 60 pieces, 30 each for the inner and outer parts. The entire assembly is printed in PETG, an unconventional choice but by no means unsuitable. 285 ball bearings help the rings rotate.

The gears use a standard involute bevel profile, though [elmins] suspects this could be an area of further optimisation. The parts were printed in an orientation to ensure the print lines run around the races, allowing for minimal finishing and smooth rolling of the bearings. This is a good study of just what can be achieved with some smart modelling and perseverance.

If you’re thirsty for more madcap machining, consider exploring the concept of the Reuleaux triangle bearing.

Build A Sprint Race Timer To Help Your Training

May 11, 2019 by Zoe Skyforest 4 Comments

Any exercise is a positive thing, but if you’re looking to improve over time, you’ve got to measure your performance. [Nikodem Bartnik] is a runner and is looking to improve his sprinting abilities. Naturally, an Arduino is the perfect companion to help in this quest (YouTube link, embedded below).

The Arduino is built into a 3D printed enclosure, with several buttons for input. Rather unconventionally, a small e-paper display was chosen for the interface. This has the benefits of being easily readable outdoors during the day, as well as using very little power.

The device is simple to use, and makes training alone a breeze. The distance to be run can be selected, and the unit emits a series of beeps to indicate to the runner when to begin. The timer is placed at the finish line, and detects the runner passing by with an ultrasonic sensor.

It’s a useful build for sprint timing, and could be made even more versatile with a remote start function. If you need to time Hot Wheels instead of sprinters, don’t worry – there’s a build for you too. Video after the break.

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