Owen with his laser cutter

A Home Made Laser Cutter For $700

June 29, 2022 by 36 Comments

While some decent lasers are out there for under $400 USD, they tend to be a little small. What if you wanted something a little nicer but didn’t want to jump to the $2,000 category? The answer for [Owen Schafer] was to build it with parts he had lying around and a few strategic purchases.

While he was initially planning on using a diode laser, doing anything more than engraving is tricky. He purchased a cheap 40 W CO2 laser tube, but it meant that he needed water cooling, mirrors, and more complex stuff that a diode doesn’t need. The frame is aluminum extrusion held together with 3D printed plates. Given there was a powerful laser bouncing around with mirrors, a plywood box formed the enclosure.

The stepper controller is an Arduino Mega running the Marlaser firmware, though [Owen] admits perhaps a laser cutter-specific driver board would have been better as he spent many hours trying to get the Arduino to do what he wanted. Air ventilation is a tube with a fan that vents out a nearby window. Water cooling is just a bucket of water with a pump in it. A simple nylon hose connected to a compressor with a maximum airflow valve provides an air assist while cutting. Finally, we’re happy to report that [Owen] bought safety glasses specific to his laser to protect his eyes and researched how to ground the high voltages generated.

We particularly loved seeing all of [Owen’s] test cuts. He proudly displayed his boxes, sharks, and lamp shades like anyone with their new laser cutter is wont to do. If you’re looking to upgrade your laser, there’s an add-on for detecting materials optically or a relatively cheap laser bed you can throw in your laser.

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Extruded Resin FDM Printing (With Lasers!)

June 22, 2022 by 24 Comments

At this point, 3D printers are nearly everywhere. Schools, hackerspaces, home workshops, you name it. Most of these machines are of the extruded-filament variety, better known as FDM or Fused Deposition Modelling. Over the last few years, cheap LCD printers have brought resin printing to many shops as well. LCD printers, like their DLP and SLA counterparts, use ultraviolet light to cure liquid resin. These machines are often praised for the super-high detail they can achieve, but are realllly slow. And messy —  liquid resin gets everywhere and sticks to everything.

We’re not exactly sure what [Jón Schone] of Proper Printing was thinking when he set out to convert a classic printer to use resin instead of filament, but it had to be something along the lines of “Can you make FDM printing just as messy as LCD printing?”

It turns out you can. His extremely well-documented research is shown in the video below, and logs his design process, from initial idea to almost-kinda-working prototype. As you may expect, extruding a high-viscosity liquid at a controlled rate and laser-curing it is not an easy task, but [Jón] made a fantastic attempt. From designing and building his own peristaltic pump, to sending a UV laser through fiber-optic cables, he explored a ton of different approaches to making the printer work. While he may not have been 100% successful, the video is a great reminder that not all projects have to go the way we hope they will.

Even so, he’s optimistic, and said that he has a few ideas to refine the design, and welcomes any input from the community. This isn’t even the only new and interesting approach to resin printing we’ve seen in the last few weeks, so we share [Jón]’s optimism that the FDM Resin Printer will work (someday, at least).

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Laser Brings Autofocus To Tricked-Out Large Format Film Camera

June 17, 2022 by 6 Comments

You can’t argue with the results of large-format film cameras — picture the boxy bellows held by a cigar-chomping big-city press photographer of the 1940s — but they don’t really hold a candle to the usability and portability of even the earliest generations of 35mm cameras. And add in the ease-of-use features of later film and digital cameras, and something like a 4×5 Graflex seems like a real dinosaur.

Or maybe not. [Aleksi Koski] has built a large-format camera with autofocus, the “Conflict 45.” The problem with a lot of the large-format film cameras, which tend to be of a non-reflex optical design, is that it’s difficult or even impossible to see what you’re shooting through the lens. This makes focusing a bit of a guessing game, a problem that [Aleksi] addresses with his design. Sadly, the linked Petapixel article is basically devoid of technical details, but from what we can glean from it and the video below, the Conflict 45 is a 4″x5″ sheet-film camera that has a motorized lens board and a laser rangefinder. A short video has a through-viewfinder view showing an LCD overlay, which means there’s some kind of microcontroller on board as well, which is probably used for the calculations needed to compensate for parallax errors during close focusing, as well as other uses.

The camera is built from 3D printed parts; [Aleksi] says that this is just a prototype and that the finished camera will have a carbon-fiber body. We’d love to see more build details, but for now, we just love the idea of an easy-to-use large-format camera. Just maybe not that big.

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Inside An EBay Marking Laser

June 11, 2022 by 13 Comments

When it comes to trolling eBay for cool stuff, some people have all the luck. Whereas all we ever seem to come across is counterfeit chips and obviously broken gear listed as, “good condition, powers on”, [Les Wright] actually managed to get more than he bargained for with one of his recent eBay purchases.

In his video teardown and tour of an industrial marking laser, [Les] suggests that he was really just in it for the optics — which is not a surprise, given his interest in optics in general and lasers in particular. The 20-W CO2 laser once etched barcodes and the like into products on assembly lines, but with a 2009 date code of its own, it was a safe bet that it was pitched due to a burned-out laser tube. But there were still high-quality IR optics and a precision X-Y galvanometer assembly to be harvested, so [Les] pressed on.

The laser itself ended up being built around a Synrad RF-stimulated CO2 tube. By a happy accident, [Les] found that the laser actually still works, at least most of the time. There appears to be an intermittent problem with the RF driver, but the laser works long enough to release the magic smoke from anything combustible that gets in its way. The galvos work too — [Les] was able to drive them with a Teensy and a couple of open-source libraries.

Galvos, lenses worth more than $800, and a working laser tube — not a bad haul. We’ll be following along to see what [Les] makes of this booty. Continue reading “Inside An EBay Marking Laser” →

Hackaday Podcast 172: Frickin’ Laser Beams, Squishy Stomp Switches, And A Tiny But Powerful DIY Loom

June 10, 2022 by 4 Comments

Join Hackaday Editor-in-Chief Elliot Williams and Assignments Editor Kristina Panos for a free-as-in-beer showcase of the week’s most gnarly but palatable hacks. But first, a reminder! Round 2 of the 2022 Hackaday Prize comes to an end in the early hours of Sunday, June 12th, so there’s still enough time to put a project together and get it entered.

This week, we discuss the utility of those squishy foam balls in projects and issue the PSA that it is in fact pool noodle season, so go get ’em. We drool over if-you-have-to-ask-you-can’t-afford-it 3D printers with staircases and such, and wonder why breadboard game controls didn’t already exist. Later on we laugh about lasers, shake the bottle of LTSpice tips from [fesz], and ponder under-door attacks. Finally, we’re back to frickin’ laser beams again, and we discover that there’s a fruity demoscene in Kristina’s backyard.

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Laser Propulsion Could Satisfy Our Spacecraft’s Need For Speed

June 6, 2022 by 51 Comments

There are many wonderful places we’d like to visit in the universe, and probably untold numbers more that we haven’t even seen or heard of yet. Unfortunately…they’re all so darn far away. A best-case-scenario trip to Mars takes around six months with present technology, meanwhile, if you want to visit Alpha Centauri it’s a whole four lightyears away!

When it comes to crossing these great distances, conventional chemical rocket technology simply doesn’t cut the mustard. As it turns out though, lasers could hold the key to cutting down travel times in space!

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Bug Eliminator Zaps With A Laser

June 6, 2022 by 26 Comments

Mosquitoes tend to be seen as an almost universal negative, at least in the lives of humans. While they serve as a food source for plenty of other animals and may even pollinate some plants, they also carry diseases like malaria and Zika, not to mention the itchy bites. Various mosquito deterrents have been invented over the years to solve some of these problems, but one of the more interesting ones is this project by [Ildaron] which attempts to build a mosquito-tracking laser.

The device uses a neural learning algorithm to identify mosquitoes flying nearby. Once a mosquito is detected, a laser is aimed at it and activated in order to “thermally neutralize” the pest. The control system as well as the neural network and machine learning are hosted on a Raspberry Pi and Jetson Nano which give it plenty of computing power. The only major downside with this specific project is that the high-powered laser can be harmful to humans as well.

Ideally, a market for devices like these would bring the price down, perhaps even through the use of something like an ASIC specifically developed for these mosquito-targeting machines. In the meantime, [Ildaron] has made this project available for replication on his GitHub page. We have also seen similar builds before which are effective against non-flying insects, so it seems like only a matter of time before there is more widespread adoption — either that or Judgement day!

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