ISS Gets Roll-Out Solar Panels In Post-Shuttle Fix

June 24, 2021 by 18 Comments

Astronauts are currently installing the first of six new solar arrays on the International Space Station (ISS), in a bid to bolster the reduced power generation capability of the original panels which have now been in space for over twenty years. But without the Space Shuttle to haul them into orbit, developing direct replacements for the Stations iconic 34 meter (112 foot) solar “wings” simply wasn’t an option. So NASA has turned to next-generation solar arrays that roll out like a tape measure and are light and compact enough for the SpaceX Dragon to carry them into orbit.

Space Shuttle Atlantis carrying part of the ISS truss.

Considering how integral the Space Shuttle was to its assembly, it’s hardly a surprise that no major modules have been added to the ISS since the fleet of winged spacecraft was retired in 2011. The few small elements that have been installed, such as the new International Docking Adapters and the Nanoracks “Bishop” airlock, have had to fit into the rear unpressurized compartment of the Dragon capsule. While a considerable limitation, NASA had planned for this eventuality, with principle construction of the ISS always intended to conclude upon the retirement of the Shuttle.

But the International Space Station was never supposed to last as long as it has, and some components are starting to show their age. The original solar panels are now more than five years beyond their fifteen year service life, and while they’re still producing sufficient power to keep the Station running in its current configuration, their operational efficiency has dropped considerably with age. So in January NASA announced an ambitious timeline for performing upgrades the space agency believes are necessary to keep up with the ever-increasing energy demands of the orbiting laboratory.

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Mechanically Multiplexed Flip-Dot

June 24, 2021 by 11 Comments

Flip dots displays are timeless classics, but driving the large ones can quickly turn into a major challenge. The electromagnets require a lot of current to operate, and the driver circuits can get quite expensive. [James Bruton] wanted to build his own, but followed a bit of a different route, building a mechanically multiplexed flip dot (ball?) display.

Each of the dots on [James]’ 5×3 proof of concept is a bistable mechanical mechanism that can either show or hide a ping pong ball sized half sphere. Instead of using electromagnets, the dots are flipped by a row of micro servos mounted on a moving carriage behind the display. The mechanism is derived from one of [James]’ previous projects, a mechanical multiplexer. Each dot mechanism has a hook at the back of the mechanism for a servo to push or pull to flip the dot. A major disadvantage of this design is the fact that the servo horn must match the state of the dot before moving through the hook, otherwise it can crash and break something, which also reduces the speed at which the carriage can move.

This build was just to get a feel for the concept, and [James] already has several ideas for changes and improvements. The hook design can certainly change, and a belt drive would really speed things up. We think this mechanical display is a very interesting design challenge, and we are interested to hear how our readers would tackle it? Let us know in the comments below.

Recently we covered a 3D printed flip dot display for the first time. It’s still small and [Larry Builds] is working out the kinks, but we would love to see it eventually match the mesmerising effect of Breakfast’s large installations.

You Can’t Put The Toothpaste Back In The Tube, But It Used To Be Easier

June 24, 2021 by 60 Comments

After five years of research, Colgate-Palmolive recently revealed Australia’s first recyclable toothpaste tube. Why is this exciting? They are eager to share the design with the rest of the toothpaste manufacturers and other tube-related industries in an effort to reduce the volume of plastic that ends up in landfills. It may not be as life-saving as seat belts or the Polio vaccine, but the move does bring Volvo and OG mega open-sourcer Jonas Salk to mind.

Today, toothpaste tubes are mostly plastic, but they contain a layer of aluminum that helps it stay flattened and/or rolled up. So far, multi-layer packaging like this isn’t accepted for recycling at most places, at least as far as Australia and the US are concerned. In the US, Tom’s of Maine was making their tubes entirely out of aluminum for better access to recycling, but they have since stopped due to customer backlash.

Although Colgate’s new tubes are still multi-layered, they are 100% HDPE, which makes them recyclable. The new tubes are made up of different thicknesses and grades of HDPE so they can be easily squeezed and rolled up.

Toothpaste Before Tubes

Has toothpaste always come in tubes? No it has not. It also didn’t start life as a paste. Toothpaste has been around since 5000 BC when the Egyptians made tooth powders from the ashes of ox hooves and mixed them with myrrh and a few abrasives like powdered eggshells and pumice. We’re not sure what they kept it in — maybe handmade pottery with a lid, or a satchel made from an animal’s pelt or stomach.

The ancient Chinese used ginseng, salt, and added herbal mints for flavoring. The Greeks and Romans tried crushed bones, oyster shells, tree bark, and charcoal, which happens to be back in vogue. There is evidence from the late 1700s showing that people once brushed with burnt breadcrumbs.

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A Pi USB Webcam That Was Born To Boot Quick

June 24, 2021 by 16 Comments

In the age of business Zoom rooms, having a crisp webcam is key for introducing fellow executives to your pet cat. Unfortunately, quality webcams are out of stock and building your own is out of the question. Or is it? [Dave Hunt] thought otherwise and cooked up the idea of using the Raspberry Pi’s USB on-the-go mode to stream video camera data over USB. [Huan Trong] then took it one step further, reimagining the project as a bootable system image. The result is showmewebcam, a Raspberry Pi image that transforms your Pi with an attached HQ camera module into a quality usb camera that boots in under 5 seconds.

Some of the project offerings on showmewebcam are truly stunning. Not only does the setup boot quickly, the current version requires a mere 64MB micro SD card for operations. What’s more, the project exposes camera settings like brightness, contrast, etc. via UVC, a standard USB protocol such that they can be controlled via typical software applications.

What’s truly exciting about this project is to see it take shape as different people tackle the same concept whilst referencing the prior milestone. [Dave Hunt] landed early to the scene with a blog post that established that the Pi could indeed be used as a USB webcam. [Huang Truong] built on that starting point, maturing it into an uploadable system image with notes to follow. Now, with showmewebcam on Github, it has seen contributions from over a dozen folks. Its performance specs are gradually improving. And it has a detailed wiki complete with suggested lenses and user-contributed cases to make your first webcam building experience a success.

And that’s not to say that others aren’t tackling this project from their own perspective either! For an alternate encapsulated solution, have a look at [Jeff Geerling’s] take on Pi-based USB webcams.

 

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Breaking Down The USB Keyboard Interface With Old-Fashioned Pen And Paper

June 24, 2021 by 37 Comments

What is better for gaming, old PS/2 style keyboards, or modern USB devices? [Ben Eater] sets out to answer this question, but along the way he ends up breaking down the entire USB keyboard interface.

It turns out that PS/2 and USB are very, very different. A PS/2 keyboard sends your keystroke every time you press a key, as long as it has power. A USB keyboard is more polite, it won’t send your keystrokes to the PC until it asks for them.

To help us make sense of USB’s more complicated transactions, [Ben] prints out the oscilloscope trace of a USB exchange between a PC and keyboard and deciphers it using just a pen and the USB specification. We were surprised to see that USB D+ and D- lines are not just a differential pair but also have more complicated signaling behavior. To investigate how USB handles multi-key rollover, [Ben] even borrowed a fancy oscilloscope that automatically decodes the USB data packets.

It turns out that newer isn’t always better—the cheap low-speed USB keyboard [Ben] tested is much slower than his trusty PS/2 model, and even a much nicer keyboard that uses the faster full-speed USB protocol is still only just about as fast as PS/2.

If you’d like to delve deeper into keyboard protocols, check out [Ben]’s guide to the PS/2 keyboard interface, complete with a breadboarded hardware decoder. If these keyboards have too many keys for your taste, you might consider this USB Morse code keyboard. Thanks to Peter Martin for the Tip!

Gorgeous Specimen Is The Final Word In Word Clocks

June 23, 2021 by 14 Comments

At this point, it’s safe to say that word clocks aren’t quite as exciting as they once were. We’ve seen versions that boil the concept down to what amounts to a parts bin build, which for better or for worse, takes a lot of the magic out of it. You just get an array of LEDs, put some letters in front of it, write some code, and you’re done.

But then [Mark Sidell] sent in his build, and we remembered why we collectively fell in love with these clocks in the first place. It wasn’t the end result that captivated us, although the final clock is indeed gorgeous, but the story of its painstaking design and construction. The documentation created for this project is unquestionably some of the best we’ve seen in a very long time, and whether or not you have any desire to build a word clock of your own, you won’t regret sitting down and reading through it.

If you can somehow come away from reading through that build log and not be impressed, surely the clock’s feature set will put you over the edge. The ability to show time in just five minute increments makes this one of the most practical word clocks we’ve seen, and the quality of life features such as automatic brightness control based on ambient light level, and a smartphone-controlled web interface for configuring the clock are just a few of its standout features.

Incidentally the glow behind the clock, provided by a dedicated array of WS2812 RGB LEDs, isn’t just for ambiance. It indicates the position of the sun in the sky as calculated by the Python astral package, as well as mimicking the colors of the sunrise and sunset. There’s even a compass onboard to make sure the LEDs are properly aligned with their astronautical counterpart.

[Mark] actually made several of these clocks, most of which were given away as gifts. Some of the lucky recipients lived far enough away that the clock had to be shipped, so he designed a custom shipping case to hold everything securely during the trip. It also meant he had to come up with a way of remotely maintaining the code on these clocks without user intervention, so he created a firmware update and telemetry gathering backend with Amazon Web Services that they check into periodically. Honestly, the attention to detail put into every element of this project is just staggering.

If you’re interested in seeing what all the fuss is about with these word clocks, but aren’t quite at [Mark]’s level, don’t worry. As we said earlier, you can build a small version with little more than an LED array and a microcontroller. Just don’t blame us if it ends up turning into an obsession.

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Spectrum Display Uses Tiny CPU And Many LEDs

June 23, 2021 by 1 Comment

You would think the hard part about creating a spectrum analyzer using a pint-sized ATTiny85 would be the software. But for [tuenhidiy], we suspect the hard part was fabricating an array of 320 LEDs that the little processor can drive. The design does work though, as you can see in the video below.

The key is to use a TPIC6B595N which is an 8-bit shift register made to drive non-logic outputs. With all outputs on, the driving FETs can supply 150 mA per channel and the device can handle 500 mA per channel peak. At room temperature, the part can go over 1W of total power dissipation, although that goes down with temperature, of course. If you need higher power, there’s a DW-variant of the part that can handle a few hundred milliwatts more.

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