Building A Solar Powered Game Boy Pocket

August 8, 2021 by Matthew Carlson 5 Comments

Light has always been a key part of the classic Game Boy experience. Some of us have fond memories of riding along in the back seat of a car at night, pausing and unpausing the game as the street lights overhead briefly give enough light to see the unlit display. The availability of third party IPS displays for these classic handhelds has largely eradicated this problem today, but as you might expect, the increased power requirements of the more modern screen reduces the system’s runtime.

As part of their examination into energy production, the [Houston Museum of Natural Science] set out to see if they could improve things by adding a solar panel to the back of a Game Boy Pocket that had already been modified with an IPS display. The Pocket version of the Game Boy was selected as it has a nice flat back that made it easy to attach a solar panel, and in fact the panel sourced for this mod is so well dimensioned, it almost looks like the device came that way.

In the video below, you can see the modification starts by cutting away a large section of the Game Boy’s rear panel to fit the 1000 mAh LiPo battery. The solar panel is then affixed over the back with super glue. A diode is soldered onto the solar cell, and then wired into a charge controller that came with USB-C input. The placement of the charge controller ended up being trickier than expected, but with a little hot glue, it works just fine. Overall this is a simple mod but a brilliant idea.

This isn’t the first solar-powered handheld game system we’ve seen, but it’s nice to see the idea revisited and expanded on, particularly regarding ergonomics. In addition, we love the incredible detail of narration that’s given as this hack slowly takes shape. Video after the break.

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Giant CNC Machine Measures A Full Cubic Meter

August 8, 2021 by Lewin Day 32 Comments

There are plenty of designs for table-top 3D printers, engravers, and general CNC machines out there. However, if you wanna build big things and build them fast, sometimes you need a machine that can handle bigger jobs. This gigantic 1x1x1 m 5-axis CNC machine from [Brian Brocken] absolutely fits the bill.

The build relies on 3D-printed components and aluminium tubing to make it accessible for anyone to put together. [Brian] notes that 25×25 mm tubing with a 2 mm wall thickness does an okay job, but those aiming to minimize deflection would do well to upgrade to 5 mm thickness instead. Stepper motors are NEMA 23 size, though the Y-axis uses a pair of NEMA 17s. This is necessary to deal with the immense size of the machine. Control is thanks to an Arduino Mega fitted with a RAMPS board, running the Marlin firmware.

The plan is to use the machine to test out a variety of CNC machining techniques. It could make for a great maxi-sized 3D printer, and should be able to handle some basic 5-axis milling of very soft materials like foams. This might seem silly on the face of it, but it can be of great use for mold making tasks.

We’ve seen giant CNC routers built before, too, and they can readily be put to great use. Video after the break.

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The Magnetosphere Has A Ton Of Energy. Can A Guitar Amp Company Tap Into It?

August 7, 2021 by Jenny List 55 Comments

Researching a piece on vacuum tubes, we stumbled on something unexpected from Electro-Harmonix, best known for guitar amplifiers and audio tube manufacture. In a break from their core business, they plan to tap energy from the magnetosphere. This came as something of a surprise to their guitarist customers who were no doubt expecting a fancy new effects pedal, but it seems they’re serious.

The magnetosphere is the region of space surrounding the earth in which the earth’s magnetic field has most influence, and unlike the tidy pattern of magnetic field surrounding a bar magnet that you might have seen with iron filings at school, it’s distorted by the constant buffeting of the solar wind. This means that a significant quantity of potential energy is stored in its compression, and it’s this energy that Electro-Harmonix have their eye on.

Like Fox Mulder: we want to believe. Unfortunately the trouble with such ideas is readily visible with a quick web search; they attract a significant number of what one might charitably call cranks, and there is no shortage of unsubstantiated claims surrounding conspiracy theories, silenced genus inventors, and their mystery devices. Weird and wonderful descriptions and cryptic circuit diagrams abound, so separating the wheat if there is any from the inevitable chaff becomes a challenge. We respect that the Electro-Harmonix team are professional engineers who we hope are unlikely to become caught up in the weirder part of the Internet, but we’ll reserve our judgement until they provide more technical details of what they propose.

Header: NASA, Public domain.

Nintendo Zapper Reborn As Home Automation Remote

August 7, 2021 by Brian McEvoy 3 Comments

Generally, using a gun to turn your lights off is dangerous and expensive, but for the [DuctTape Mechanic], it’s just how he does things. Video also after the break. To be fair, he uses a salvaged Nintendo Zapper, not a firearm, and replaces the guts with an RF transmitter. We are shocked that he chose a radio model instead of infrared seeing as how he is repurposing a light gun, but our scores in Duck Hunt suggest he made the right choice.

The transmitter comes from a keychain remote, so it all fits neatly inside the Zapper chassis. A couple of wires hijack the stock button and run to the stock trigger, so you keep that authentic feel. The receiver side is a bit trickier. When it senses a button press, it sends a pulse, as you would find in a garage door opener, but to keep a lamp on, there needs to be some latching and so there is an Arduino. The microcontroller keeps a tally and operates a 10 amp relay module, so it is mostly acting as the glue between hardware. All of the mains electrical components sit in a blue plastic box with a receptacle on the front.

We don’t see the Zappers used for their intended purposes much anymore because they rely on old technology, but that doesn’t keep people from repurposing the iconic peripheral.

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RAMPS Rebuild Keeps Robox 3D Printer Out Of Junk Bin

August 7, 2021 by Matthew Carlson 11 Comments

A 3D printer is a wonderful invention, but it needs maintenance like every machine that runs for long hours. [Rob Ward] had a well-used Robox 3D printer that was in need of some repairs, but getting the necessary replacement parts shipped to Australia was cost-prohibitive. Rather than see a beloved printer be scrapped as e-waste, he decided to rebuild it using components that he could more easily source. Unfortunately the proprietary software and design of the Robox made this a bit difficult, so it was decided a brain transplant was the best path forward.

Step one was to deduce how the motors worked. A spare RAMPS 1.4 board and Arduino Mega2560 made short work of the limit switches and XYZ motors. This was largely accomplished by splicing into the PCBs themselves. The Bowden filament driver motor had a filament detector and an optical travel sensor that required a bit of extra tuning, but now the challenging task was next: extruding.

With a cheap CR10 hot end from an online auction house, [Rob] began modifying the filament feed to feed in a different direction than the Robox was designed for (the filament comes in at a 90-degree angle on the stock Robox). A fan was needed to cool the filament feed line. Initial results were mixed with lots of blockages and clogs in the filament. A better hot end and a machined aluminum bracket for a smoother path made more reliable prints.

The original bed heater was an excellent heater but it was a 240 VAC heater. Reluctant to having high voltages running through his hacked system, he switched them out for 12 VDC adhesive pads. A MOSFET and MOSFET buffer allowed the bed to reach a temperature workable for PLA. [Rob] upgraded to a GT2560 running Marlin 2.x.x.

With a reliable machine, [Rob] stepped back to admire his work. However, the conversion to the feed being perpendicular to the bed surface had reduced his overall build height. With some modeling in OpenSCAD and some clever use of a standard silicone sock, he had a solution that fed the wire into the back of the hot end, allowing to reclaim some of the build height.

It was a long twelves months of work but the write-up is a joy to read. He’s included STL and SCAD files for the replacement parts on the printer. If you’re interested in seeing more machines rebuilt, why not take a look at this knitting machine gifted with a new brain.

Helicopter Seed Robot Can Also Drop Like A Rock

August 7, 2021 by Danie Conradie 30 Comments

Whether you know them as samara seeds, maple seeds, or helicopter seeds, most of us know the seeds that spin down to the ground on one or two blades. They have been served as the inspiration for several robotic autorotating gliders, and researchers from the Singapore University of Technology and Design (SUTD) can now also make them dive rapidly on command. Video after the break.

In the previous versions, researchers showed that they were able to steer the SAW (Samara Autorotating Wing) by actuating the trailing edge of the blade with a servo. It takes input from an onboard 3-axis magnetometer and GPS, and adjusts the control surface continuously depending on its orientation to make it fly in the chosen direction. The latest paper (PDF) focuses on the craft’s new ability to switch from autorotation to a rapid dive and back to autorotation. Named the dSAW (diving SAW), it can drop like a rock by changing the control surface angle to almost 90° the wing to stall it. It exits the dive by simply moving the control surface back to the normal autorotation position. The kinetic energy built up during the dive is converted to rotational energy very quickly, which slows its vertical velocity to almost zero for an instant before settling back into its normal glide.

We can certainly see this being useful where the dSAW needs to quickly lose altitude to avoid being pushed off-course by the wind. The video below demonstrates this by dropping three dSAWs from an RC airplane. On command, they spread out, each in its designated direction, and then repeatedly switch between dive and autorotation mode as they descend to the ground. The researchers envision this being used to scatter sensor units over a large area in a controlled fashion from a single aircraft. What would you do with this technology? Let us know below. Continue reading “Helicopter Seed Robot Can Also Drop Like A Rock” →

MULTICS Gets A New Release… 52 Years After Launch

August 7, 2021 by Jenny List 27 Comments

If you have ever read anything about the history of UNIX, you may remember that its early development was influenced by an older operating system. MULTICS was developed in the 1960s by MIT and General Electric as a commercial operating system, and had been the system which UNIX writers [Thompson] and [Ritchie] had used. It became a Honeywell product, and the source code for its final commercial version was eventually released to the public. Has it become a dusty relic of interest only to historians? Seemingly not, because a new version has been released. It’s intended for us on the dps8m Honeywell mainframe simulator rather than physical hardware, so perhaps while it’s not such a dusty relic it remains something only for the enthusiast.

We won’t pretend to be experts on the architectures of 1960s mainframe operating systems, but it’s interesting to read for a moment about what it was in MULTICS that caused UNIX to be written. For something described by [Ken Thompson] as “Close to unusable”, with a fresh release in its 52nd year it isn’t doing badly.

We’ve traced the UNIX story in the past, without realising that MULTICS never entirely went away. Shame on us for the omission!

[Via Hacker News]