Repairing A Component On A Flex Connector

October 11, 2024 by 15 Comments

It used to be you could crack open a TV or radio and really work on the components inside. The smallest thing in there was maybe a disc capacitor a little smaller than your pinky’s nail. Nowadays, consumer electronic boards are full of tiny SMD components. Luckily [StezStix Fix?] has a microscope and the other tools you need. Someone sent him an Amazon Echo Show with a bad touchscreen. Can it be fixed?

The video below shows that it can, but there’s a twist. The bad capacitor was mounted on one of those flexible PCB cables that are so hard to work with. It is hard enough not to damage these when you aren’t trying to remove and replace a component from the surface of the cable.

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Broken Lens Provides Deep Dive Into Camera Repair

May 13, 2024 by 18 Comments

While most of us are probably willing to pick up the tools and void the warranty on just about anything, often just to see what’s inside, many of us draw the line at camera gear. The tiny screws, the complex mechanisms, and the easily destroyed optical elements are all enough to scare off the average hacker. Not so for [Anthony Kouttron], who tore into a broken eBay Sigma lens and got it working again.

Now, to be fair, modern lenses tend to have a lot more in them that’s amenable to repair than back in the old days. And it seemed from the get-go that [Anthony]’s repair was going to be more electronic than optical or mechanical. The 45-mm lens was in fantastic shape physically, but wouldn’t respond to any controls when mounted to a camera body. Removing the lens bayonet mount exposed the main controller PCB, which is tightly packed with SMD components and connectors for the flex cables that burrow further into the lens to its many sensors and actuators. By probing traces with his multimeter, [Anthony] found a DC-DC converter on the main PCB with an unknown component nearby. This turned out to be an SMD fuse, and as luck would have it, it was open. Replacing the fuse got the lens working again, and while there’s always the nagging suspicion that whatever blew the fuse the first time could happen again, the repair seems to have worked.

Despite the simplicity of the fix, [Anthony] continued the teardown and shared a lot of tips and tricks for lens repairs, including where he would have looked next if the fuse had been good. One tip we loved was the use of double-sided tape to organize parts as they’re removed; this is particularly important with camera gear where screws or different lengths can make for a really bad day on reassembly.

Feeling the need to dive deeper into lens repair? This step-by-step repair should keep you satisfied.

How Do You Make A Repairable E-Reader

April 15, 2024 by 40 Comments

Mobile devices have become notorious for their unrepairability, with glued-together parts and impossible-to-reach connectors. So it’s refreshing to see something new in that field from the e-book reader brand Kobo in the form of a partnership with iFixit to ensure that their new reader line can be fixed.

Naturally, we welcome any such move, not least because it disproves the notion that portable devices are impossible to make with repairability in mind. However, the linked article is especially interesting because it includes a picture of a reader, and its cover has been removed. We’re unsure whether or not this is one of the new ones, but it’s still worth looking at it with reparability eyes. Just what have they done to make it easier to repair?

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Mapping The Nintendo Switch PCB

February 20, 2024 by 22 Comments

As electronics have advanced, they’ve not only gotten more powerful but smaller as well. This size is great for portability and speed but can make things like repair more inaccessible to those of us with only a simple soldering iron. Even simply figuring out what modern PCBs do is beyond most of our abilities due to the shrinking sizes. Thankfully, however, [μSoldering] has spent their career around state-of-the-art soldering equipment working on intricate PCBs with tiny surface-mount components and was just the person to document a complete netlist of the Nintendo Switch through meticulous testing, a special camera, and the use of a lot of very small wires.

The first part of reverse-engineering the Switch is to generate images of the PCBs. These images are taken at an astonishing 6,000 PPI and as a result are incredibly large files. But with that level of detail the process starts to come together. A special piece of software is used from there that allows point-and-click on the images to start to piece the puzzle together, and with an idea of where everything goes the build moves into the physical world.

[μSoldering] removes all of the parts on the PCBs with hot air and then meticulously wires them back up using a custom PCB that allows each connection to be wired up and checked one-by-one. With everything working the way it is meant to, a completed netlist documenting every single connection on the Switch hardware can finally be assembled.

The final documentation includes over two thousand photos and almost as many individual wires with over 30,000 solder joints. It’s an impressive body of work that [μSoldering] hopes will help others working with this hardware while at the same time keeping their specialized skills up-to-date. We also have fairly extensive documentation about some of the Switch’s on-board chips as well, further expanding our body of knowledge on how these gaming consoles work and how they’re put together.

Off-Grid Radio Also Repairable Off-Grid

August 19, 2023 by 33 Comments

Low-power radios, often referred to in the amateur radio community as QRP radios, have experienced a resurgence in popularity lately. Blame it on certain parts of the hobby become more popular, like Parks on the Air (POTA) or Summits on the Air (SOTA). These are events where a radio operator operates off-grid at remote parks or mountaintops. These QRP rigs are a practical and portable way to make contacts. You would think that a five- or ten-watt rig running on batteries would be simple. Surprisingly, they can be enormously complex and expensive. That’s why [Dr. Daniel Marks] built the RFBitBanger, a QRP radio designed to not only be usable off-grid but to be built and maintained off-grid as well.

The radio accomplishes this goal by being built out of as many standard off-the-shelf components as possible. It eschews modern surface-mount components in favor of the much more accessible through-hole parts, including the ATMEGA328P at the center of the build. A PCB design is also available, but it can be built on perf board nearly as easily. The radio supports any mode a QRP operator might use, including CW, SSB, RTTY, and a new mode designed explicitly for this radio called SCAMP which is a low bandwidth, low SNR digital mode built into the Arduino-based firmware. It’s a single-band radio, but any band between 20 and 80 meters can be selected with pluggable filters.

As far as bomb-proof radios go, we can’t imagine a better way to live out an apocalypse than with a radio like this. As long as there’s a well-stocked parts drawer around, this radio could theoretically reach around the world without worrying about warranty claims, expensive parts, or even a company going out of business or not stocking parts for old radios anymore. There’s also more information about this build at the Open Research Institute for those interested. And, if you’re wondering how useful any radio could be using only five watts of transmitter power, take a look at this in-depth look at QRP radio operation.

Thanks to [Stephen Walters] for the tip.

Microsoft Now Offering Parts And Repair Guides For Xbox Controllers

August 2, 2023 by 11 Comments

We’re big fans of repairable hardware here at Hackaday, so much so that when we see a company embracing the idea that their products should actually be serviced rather than thrown in the trash, we like to call attention to it. Yes, that even includes when it’s Microsoft.

This community has had a mixed relationship with the Redmond software giant, to say the least. But we’ve still got to give them credit when they do something positive. Not only are they offering a full selection of replacement parts for both the standard and Elite Xbox controllers, they’ve also provided written instructions and step-by-step video guides on how to install your new parts.

For those of you who stopped playing console games when the controllers still only had two buttons, this might not seem like such a big deal. But considering a new Xbox Elite Wireless Controller will set you back a dizzying $180, it’s not hard to see why some folks would be excited about the possibility of swapping out the guts of the thing for $50.

Of course, these parts were already available from third party sellers, and iFixit naturally has repair guides for all the different flavors of Xbox controllers. Nothing about what Microsoft is doing here makes the Xbox controller fundamentally any easier to repair than it was previously. But the fact that the company isn’t treating their customers like adversaries is a step in the right direction.

Valve has been similarly open about the internals of the Steam Deck, though their presentation was a bit dramatic, and even Sony provided an official teardown video for the PS5. We’re not sure why these companies are willing to pull back the curtain when it comes to gaming hardware. Whatever the reason, we’re certainly not complaining.

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A small B/W TV showing a Pong-like game being played on a Soviet-era game console

Soviet-Era Pong Console Is Easy To Repair

July 11, 2023 by 16 Comments

Many early home video game consoles were developed by American and Japanese companies: think Nintendo, Commodore, and Atari. But on the other side of the Iron Curtain, which was still very much in place in the 1980s, an entirely separate industry was built on names like Tesla and Elektronika. As a resident of the republic of Georgia, [Thomas] over at Workshop Nation has built up a sizeable collection of such Soviet-era hardware. A while back, he stumbled upon an Elektronika Video Sport 3, a 1990-vintage Pong-like video game console made in the USSR, and made a delightful video that shows him bringing it back to life.

A circuit board from an Elektronika game consoleLike its Western counterparts, the Video Sport 3 is built around a dedicated chip, in this case a K145IK17. This is a Soviet clone of the GI AY-3-8500 that powered nearly every TV Pong console in the West, allowing it to run several variations of Pong as well as a simple target shooting game. Interestingly, the Video Sport 3 also has a “test” mode in which it outputs a test signal to help you adjust your TV settings — quite useful in the days of analog CRTs. It also came with a comprehensive user manual, as well as full schematics to help you repair it in case anything breaks.

[Thomas]’s device didn’t immediately work, which is why he opened it up and tried to find any errors. The main board he found inside was a beautifully hand-made, single-layer board with around a dozen chips and lots of discrete components. Nothing seemed obviously broken, but [Thomas] decided to replace a few electrolytic capacitors as a precaution. This turned out to be enough to get the console working again — dodgy caps truly are a universal problem with older hardware.

A small Elektronika black-and-white TV that [Thomas] found earlier forms a perfect complement to the Video Sport 3. Together, they give us a glimpse into what a typical video game setup may have looked like in an early 1990s Soviet home. In fact, the Eastern Bloc supplied a reasonably wide selection of home computers, although not many people could actually buy them. Some truly bizarre machines were also produced for professional users.

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