Hackaday Prize Entry: Dtto Modular Robot

July 3, 2016 by 16 Comments

A robot to explore the unknown and automate tomorrow’s tasks and the ones after them needs to be extremely versatile. Ideally, it was capable of being any size, any shape, and any functionality, shapeless like water, flexible and smart. For his Hackaday Prize entry, [Alberto] is building such a modular, self-reconfiguring robot: Dtto.

ditto_family To achieve the highest possible reconfigurability, [Alberto’s] robot is designed to be the building block of a larger, mechanical organism. Inspired by the similar MTRAN III, individual robots feature two actuated hinges that give them flexibility and the ability to move on their own. A coupling mechanism on both ends of the robot allows the little crawlers to self-assemble in various configurations and carry out complex tasks together. They can chain together to form a snake, turn into a wheel and even become four (or more) legged walkers. With six coupling faces on each robot, that allow for connections in four orientations, virtually any topology is possible.

Each robot contains two strong servos for the hinges and three smaller ones for the coupling mechanism. Alignment magnets help the robots to index against each other before a latch locks them in place. The clever mechanism doubles as an ejector, so connections can be undone against the force of the alignment magnets. Most of the electronics, including an Arduino Nano, a Bluetooth and a NRF24L01+ module, are densely mounted inside one end of the robot, while the other end can be used to add additional features, such as a camera module, an accelerometer and more. The following video shows four Dtto robots in a snake configuration crawling through a tube.

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Hackaday Prize Entry: A Minimal ATtiny Voltage And Frequency Counter

July 2, 2016 by 4 Comments

Sometimes when you build something it is because you have set out with a clear idea or specification in mind, but it’s not always that way. Take [kodera2t]’s project, he set out to master the ATtiny series of microcontrollers and started with simple LED flashers, but arrived eventually at something rather useful. An ATtiny10 DVM and DFM all-in-one with an i2c LCD display and a minimum of other components.

The DFM uses the ATtiny’s internal 16 bit timer, which has the convenient property of being able to be driven by an external clock. The frequency to be measured drives the timer, and the time it returns is compared to the system clock. It’s not the finest of frequency counters, depending as it does on the ATtiny’s clock rather than a calibrated crystal reference, but it does the job.

The results are shown in the video below, and all the code has been posted in his GitHub repository. We can see that there is the basis of a handy little instrument in this circuit, though with the price of cheap multimeters being so low even a circuit this minimal would struggle to compete on cost.

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Hackaday Prize Entry: DIY Foot Orthotics

July 1, 2016 by 7 Comments

What does your gait look like to your foot? During which part of your gait is the ball of your feet experiencing the most pressure? Is there something wrong with it? Can you fix it by adding or removing material from a custom insole? All these answers can be had with an expensive system and a visit to a podiatrist, but if [Charles Fried] succeeds you can build a similar system at home. 

The device works by having an array of pressure sensors on a flat insole inside of a shoe. When the patient walks, the device streams the data to a computer which logs it. The computer then produces a heat map of the person’s step. The computer also produces a very useful visualization called a gait line. This enables the orthotist to specify or make the correct orthotic.

[Charles]’s version of this has another advantage over the professional versions. His will be able to stream wirelessly to a data logger. This means you can wear the sensor around for a while and get a much more realistic picture of your gait. Like flossing right before the dentist, many people consciously think about their gait while at the foot doctor; this affects the result.

He currently has a prototype working. He’s not sure how long his pressure sensors will last in the current construction, and he’s put wireless logging on hold for now. However, the project is interesting and we can’t wait to see if [Charles] can meet all his design goals.

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HALT In The Name Of Testing

July 1, 2016 by 16 Comments

“Did I forget something?” It’s that nagging feeling every engineer has when their project is about to be deployed – it may be a product about to be ramped into production, a low volume product, or even a one off like a microsatellite. If you have the time and a few prototypes to spare though, there are ways to alleviate these worries. The key is a test method which has been used in aerospace, military, and other industries for years – Highly Accelerated Life Testing (HALT).

How to HALT

The idea behind HALT testing can be summed up in a couple of sentences:

  • Beat your product to death.
  • Figure out what broke.
  • Fix it, and fix the design.
  • Repeat.

Sounds barbaric, and in many cases it is. HALT testing is often associated with giant test chambers which are literally designed to torture anything inside them. Liquid nitrogen shock cools the chamber as low as -100°C. The Device Under Test (DUT) can soak at that temperature for hours. Powerful heaters then blast the chamber, causing temperature rises of up to 90°C per minute, topping off at up to 200°C. Pneumatic hammers beat on the chamber table causing vibrations at up to 90 Grms and 10 KHz. Corrosive sprays simulate years of rain and humidity. These chambers are literally hell on earth for any device unlucky enough to be placed inside them. It’s easy to see why this sort of testing is often referred to as “Shake and Bake”.

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Hackaday Prize Entry: An MRI Machine

June 30, 2016 by 27 Comments

Magnetic resonance imaging devices are one of the most fantastically incredible machines humans have ever built. They’re capable of producing three-dimensional images of living tissue by flipping protons around with a magnetic field. Ninety percent of the population doesn’t know what that sentence means, yet you can find an MRI machine inside nearly any reasonably equipped hospital in America.

For his Hackaday Prize entry, [Peter Jansen] is building a magnetic resonance imager, capable of producing the same type of images you’d get from the radiology department at a hospital. It’s going to be a desktop unit, capable of scanning fruit and other similarly sized objects, and can be built using tools no more advanced than a hot air gun and a laser cutter.

This project is a continuation of what should have been [Peter]’s Hackaday Prize entry last year. Things got busy for him last summer, he dropped out of the Hackaday Prize, which means he’s welcome to continue his build this year.

Last year, [Peter] developed the plywood mechanism that would rotate a magnetic sensor across the diameter of the scanning volume, rotate the object to be scanned, and lift the object through the volume. It’s a weird 3-axis CNC machine, basically, but the parts near the magnetic sensor can’t be made out of metal. Dental floss worked okay, but we have a few hundred feet of Spectra fishing line if we ever bump into [Peter]. Magnetic resonance imaging means big coils of wire, too, which means the tedious task of winding coils around a cylinder is part of the build. [Peter] built a machine to do the work for him.

This is not [Peter]’s first attempt at building an imaging device. He built a desktop CT scanner that is exceptionally slow, but does shoot radiation through fruit to produce an image. His first project on Hackaday.io was the Open Source Science Tricorder, one of the top five finalists in the first year of the Hackaday Prize.

Already, [Peter] has some amazing work under his belt that produces real data that could not be otherwise obtained. An Open Source MRI is the perfect project for the Hackaday Prize’s Citizen Science phase, and we’re very happy to see him enter this project.

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Hackaday Prize Entry: Invisible

June 29, 2016 by 20 Comments

[Kate Reed] found a quote by a homeless person that said “No one sees us”, which led her to exploring what it actually means to be invisible — and if we actually choose to be invisible by hiding away our emotions, sexual preference, race or income. She realized that too often, we choose to only see what we want to see, rendering all the rest invisible by looking away. Her public art campaign and Hackaday Prize entry “Invisible” aims to increase social awareness and strengthening the community by making hidden thoughts, feelings and needs visible.

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Hackaday Prize Entry: A Universal Glucose Meter

June 28, 2016 by 77 Comments

If you need an example of Gillette’s razor blade business plan, don’t look at razors; a five pack of the latest multi-blade, aloe-coated wonder shaver is still only about $20. Look a glucose meters. Glucose meters all do the same thing – test blood glucose levels – but are imminently proprietary, FDA regulated, and subsidized by health insurance. It’s a perfect storm of vendor lock-in that would make King Gillette blush.

For his Hackaday Prize entry, [Tom] is building what was, until now, only a dream. It’s a universal glucometer that uses any test strip. The idea, of course, is to buy the cheapest test strip while giving the one-fingered salute to the companies who release more models of glucometers in a year than Apple does phones.

As with any piece of consumer electronics, there are plenty of application guides published by the biggest semiconductor companies explaining to engineers how to use their part to build a device. After reviewing the literature from TI, Maxim, Freescale, and Microchip, and a few research articles on the same subject, [Tom] has a pretty good idea how to build a glucometer.

The trick now is figuring out how to build an adapter for every make and model of test strip. This is more difficult than it sounds, because some test strips have two contacts, some have three, some have five, and all of them are proprietary. Calibration will be an issue, but if you’re building a glucometer from scratch, that’s not a very big problem.

This is one of the most impressive projects we’ve seen in this year’s Hackaday Prize. No, it shouldn’t be the only way a diabetic tracks their sugar levels, but diabetics shouldn’t rely only on test strips anyway. If you’re looking for a Hackaday Prize project that has the potential to upend an industry, this is the one.

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