Affordable plasma cutters are becoming a popular step up from an angle grinder for cutting sheet metal in the home workshop, but cutting long straight lines can be laborious and less than accurate. [Workshop From Scratch] was faced with this problem, so he built a motorized magnetic track for his plasma cutter.
Thanks to a pair of repurposed electromagnetic door looks and adjustable base width, the track can be mounted on any piece of magnetic steel. The track itself consists of a pair of linear rods, with the torch mounts sliding along on linear bearings. A lead screw sits between the two linear rods, and is powered by an old cordless drill with the handle cut off. Its trigger switch was replaced by a speed controller and two-way switch for direction control, and a power supply took the place of the battery. The mounting bracket for the plasma torch is adjustable, allowing the edge of the steel to be cut at an angle if required.
While limit switches on the end of the track might be a preferable option to prevent sliding base to hit the ends of the tracks, the clutch in the electric drill should be good enough to prevent damage if the operator is distracted.
Designing your own integrated circuits as a one-person operation from your home workshop sounds like science fiction. But 20 years ago, so did rolling your own circuit boards to host a 600 MHz microcontroller with firmware you wrote yourself. Turns out silicon design isn’t nearly as out of reach as it used to be and Matt Venn shows us the ropes in his Zero to ASIC workshop.
Held during the 2020 Hackaday Remoticon, this is a guided tour of the tools used in the Skywater PDK — the Process Design Kit that is an open-source ASIC toolkit produced in a partnership between Google and SkyWater Technology. We covered the news when first announced back in June, but this the most comprehensive look we’ve seen into the actual design process.
Drawing N-channel MOSFET in silicon
Matt builds up the demo starting from the very simple design of an N-channel MOSFET with click-and-drag tools similar to graphics editing software. The good news it that although you can draw your own structures like this, for digital designs you won’t have to. A wide variety of IP has been contributed to the open source project allowing basic building blocks to be pulled in using HDL. However, the power of drawing structures will certainly be the playground for those needing analog design as part of their projects.
As with EDA software used for circuit boards, the PDK includes design rule checks to ensure you aren’t violating the limits of the 130 nm chip fab. There’s some other black magic in there too, as Matt specifically mentions an antenna rules check to safeguard your design from being fried by induced current on “large” (microscopically so) metalized runs during the fabrication process.
Part of a massive logic flow chart for an IC counter design
The current workflow involves grinding through a large number of configuration files, something Matt admits took him a long time to wrap his head around. However, what’s available for proofing your design is very impressing. He demonstrates SPICE simulation to calculate timings, and shows numerous examples of verification drawings generated by the compilation process, either in the form of seeing the structures as they will be laid out, or as logical flow charts. This is crucial as a single run will take 2-3 months to come back from fab — you want to get things right before buttoning up the project. Incidentally, that’s know as “tapeout”, a term you’ve likely heard before and he says it comes from reels of magnetic tape containing the design being removed from the computer and sent to production. Who knew? (This tidbit in strikethrough appears to be incorrect).
But wait, there’s more to this than just designing the things. Part of the intrigue of the Skywater-PDK project is that Google bought into covering a group run about once per quarter so that open-source designs can be ganged onto a multi-project wafer free of charge to the people submitting them. That’s pretty awesome and we’re giddy to hear news of people getting their wafer-level chip scale devices — also known as flip chips — back for testing. Matt is planning a more in-depth paid course on the topic. For now, get a taste of what’s involved from this excellent workshop found after the break.
Visual impairment has been a major issue for humankind for its entire history, but has become more pressing with society’s evolution into a world which revolves around visual acuity. Whether it’s about navigating a busy city or interacting with the countless screens that fill modern life, coping with reduced or no vision is a challenge. For countless individuals, the use of braille and accessibility technology such as screen readers is essential to interact with the world around them.
For refractive visual impairment we currently have a range of solutions, from glasses and contact lenses to more permanent options like LASIK and similar which seek to fix the refractive problem by burning away part of the cornea. When the eye’s lens itself has been damaged (e.g. with cataracts), it can be replaced with an artificial lens.
But what if the retina or optic nerve has been damaged in some way? For individuals with such (nerve) damage there has for decades been the tempting and seemingly futuristic concept to restore vision, whether through biological or technological means. Quite recently, there have been a number of studies which explore both approaches, with promising results.
We’ve seen so many explorations of older semiconductors at the hands of [Ken Shirriff], that we know enough to expect a good read when he releases a new one. His latest doesn’t disappoint, as he delves into the workings of one of the first hand-held electronic calculators. The Sharp EL-8 from 1969 had five MOS ICs at its heart, and among them the NRD2256 keyboard/display chip is getting the [Shirriff] treatment with a decapping and thorough reverse engineering.
The basic functions of the chip are explained more easily than might be expected since this is a relatively simple device by later standards. The fascinating part of the dissection comes in the explanation of the technology, first in introducing the reader to PMOS FETs which required a relatively high negative voltage to operate, and then in explaining its use of four-phase logic. We’re used to static logic that holds a state depending upon its inputs, but the technologies of the day all called for an output transistor that would pull unacceptable current for a calculator. Four phase logic solved this by creating dynamic gates using a four-phase clock signal, relying on the an output capacitor in the gate to hold the value. It’s a technology that lose out in the 1970s as later TTL and CMOS variants arrived that did not have the output current drain. Fascinating stuff!
[Ken] gave a talk at the Hackaday Superconference a couple of years ago, if you’ve not seen it then it’s worth a watch.
By pretty much any metric you care to use, 2020 has been an unforgettable year. Usually that would be a positive thing, but this time around it’s a bit more complicated. The global pandemic, unprecedented in modern times, impacted the way we work, learn, and gather. Some will look back on their time in lockdown as productive, if a bit lonely. Other’s have had their entire way of life uprooted, with no indication as to when or if things will ever return to normal. Whatever “normal” is at this point.
But even in the face of such adversity, there have been bright spots for our community. With traditional gatherings out of the question, many long-running tech conferences moved over to a virtual format that allowed a larger and more diverse array of presenters and attendees than would have been possible in the past. We also saw hackers and makers all over the planet devote their skills and tools to the production of personal protective equipment (PPE). In a turn of events few could have predicted, the 2020 COVID-19 pandemic helped demonstrate the validity of hyperlocal manufacturing in a way that’s never happened before.
For better or for worse, most of us will associate 2020 with COVID-19 for the rest of our lives. Really, how could we not? But over these last twelve months we’ve borne witness to plenty of stories that are just as deserving of a spot in our collective memories. As we approach the twilight hours of this most ponderous year, let’s take a look back at some of the most interesting themes that touched our little corner of the tech world this year.
SD cards have long been a favorite with microcontroller hobbyists. Cheap, readily available, and easily interfaced, they remain a staple for small projects that need to store a lot of data. Now, they’re available in chip form! These are known as SD NAND parts that emulate the SD card interface itself.
These chips come in standard LGA8 surface mount package and can be easily soldered to a board, offering mechanical and manufacturing benefits versus using a normal SD or microSD card in a slot-type connector. Also, unlike other SMD flash memory parts, they handle all the file system details and wear levelling for you! With the inflation of SD card sizes, it’s also difficult to find these on the shelf in normal cards these days.
[Adafruit] plan to have a breakout for these parts out soon with a level shifter included for ease of use. We can imagine these chips finding their way into all manner of datalogger projects, since they can be ordered with other parts and permanently soldered into a design. If you’ve got a particularly good idea where these chips would prove useful, sound off in the comments. Video after the break.
The device, trademarked as the Kataka but generically referred to as a Segmented Spindle, is a compact form of linear actuator that uses a novel belt arrangement to create a device that can reduce to a very small thickness, while crowing to seemingly impossible dimensions when fully extended. This is the key advantage over conventional actuators, which usually retract into a housing of at least the length of the piston.
It’s somewhat magical to watch the device in action, seeing the piston appear “out of nowhere”. Kataka’s youtube channel is now sadly inactive, but contains many videos of the device used in various scenarios, such as lifting chairs and cupboards. We’re impressed with the amount of load the device can support. When used in scissor lifts, it also offers the unique advantage of a flat force/torque curve.
Most records of the device online are roughly a decade old. Though numerous prototypes were made, and a patent was issued, it seems the mechanism never took off or saw mainstream use. We wonder if, with more recognition and the advent of 3D printing, we might see the design crop up in the odd maker project.
