Deep Dive On Panel Making

April 27, 2025 by Al Williams 24 Comments

It is easier than ever to produce projects with nice enclosures thanks to 3D printing and laser cutting. However, for a polished look, you also need a labeled front panel. We’ve looked at several methods for doing that in the past, but we enjoyed [Accidental Science’s] video showing his method for making laminated panels.

His first step is to draw the panel in Inkscape, and he has some interesting tips for getting the most out of the program. He makes a few prints and laminates one of them. The other is a drill guide. You use the drill guide to make openings in the panel, which could be aluminum, steel, plastic, or whatever material you want to work in.

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Creating An Electronic Board For Catan-Compatible Shenanigans

April 26, 2025 by Lewin Day No comments

[Sean Boyce] has been busy building board games. Specifically, an electronic strategy boardgame that is miraculously also compatible with Settlers of Catan.

[Sean’s] game is called Calculus. It’s about mining asteroids and bartering. You’re playing as a corporation attempting to mine the asteroid against up to three others doing the same. Do a good job of exploiting the space-based resource, and you’ll win the game.

Calculus is played on a board made out of PCBs. A Xiao RP2040 microcontroller board on the small PCB in the center of the playfield is responsible for running the show. It controls a whole ton of seven-segment displays and RGB LEDs across multiple PCBs that make up the gameboard. The lights and displays help players track the game state as they vie for asteroid mining supremacy. Amusingly, by virtue of its geometry and some smart design choices, you can also use [Sean]’s board to play Settlers of Catan. He’s even designed a smaller, cheaper travel version, too.

We do see some interesting board games around these parts, because hackers and makers are just that creative. If you’ve got your own board game hacks or builds in the works, don’t hesitate to let us know!

Another Coil Winder Project

April 26, 2025 by Al Williams 4 Comments

If you build electronics, you will eventually need a coil. If you spend any time winding one, you are almost guaranteed to think about building a coil winder. Maybe that’s why so many people do. [Jtacha] did a take on the project, and we were impressed — it looks great.

The device has a keypad and an LCD. You can enter a number of turns or the desired inductance. It also lets you wind at an angle. So it is suitable for RF coils, Tesla coils, or any other reason you need a coil.

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YKK’s Self-Propelled Zipper: Less Crazy Than It Seems

April 26, 2025 by Maya Posch 40 Comments

The self-propelled zip fastener uses a worm gear to propel itself along the teeth. (Credit: YKK)

At first glance the very idea of a zipper that unzips and zips up by itself seems somewhat ridiculous. After all, these contraptions are mostly used on pieces of clothing and gear where handling a zipper isn’t really sped up by having an electric motor sluggishly move through the rows of interlocking teeth. Of course, that’s not the goal of YKK, which is the world’s largest manufacturer of zip fasteners. The demonstrated prototype (original PR in Japanese) shows this quite clearly, with a big tent and equally big zipper that you’d be hard pressed to zip up by hand.

The basic application is thus more in industrial applications and similar, with one of the videos, embedded below, showing a large ‘air tent’ being zipped up automatically after demonstrating why for a human worker this would be an arduous task. While this prototype appears to be externally powered, adding a battery or such could make it fully wireless and potentially a real timesaver when setting up large structures such as these. Assuming the battery isn’t flat, of course.

It might conceivably be possible to miniaturize this technology to the point where it’d ensure that no fly is ever left unzipped, and school kids can show off their new self-zipping jacket to their friends. This would of course have to come with serious safety considerations, as anyone who has ever had a bit of their flesh caught in a zipper can attest to.

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Remembering Heathkit

April 26, 2025 by Al Williams 22 Comments

While most hams and hackers have at least heard of Heathkit, most people don’t know the strange origin story of the legendary company. [Ham Radio Gizmos] takes us all through the story.

In case you don’t remember, Heathkit produced everything from shortwave radios to color TVs to test equipment and even computers. But, for the most part, when you bought something from them, you didn’t get a finished product. You got a bag full of parts and truly amazing instructions about how to put them together. Why? Well, if you are reading Hackaday, you probably know why. But some people did it to learn more about electronics. Others were attracted by the lower prices you paid for some things if you built them yourself. Others just liked the challenge.

But Heathkit’s original kit wasn’t electronic at all. It was an airplane kit. Not a model airplane, it was an actual airplane. Edward Heath sold airplane kits at the affordable price around $1,000. In 1926, that was quite a bit of money, but apparently still less than a commercial airplane.

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Quantum Random Number Generator Squirts Out Numbers Via MQTT

April 26, 2025 by Lewin Day 24 Comments

Sometimes you need random numbers — and properly random ones, at that. Hackaday Alum [Sean Boyce] whipped up a rig that serves up just that, tasty random bytes delivered fresh over MQTT.

[Sean] tells us he’s been “designing various quantum TRNGs for nearly 15 years as part of an elaborate practical joke” without further explanation. We won’t query as to why, and just examine the project itself. The main source of randomness — entropy, if you will — is a pair of transistors hooked up to create a bunch of avalanche noise that is apparently truly random, much like the zener diode method.

In any case, the noise from the transistors is then passed through a bunch of hex inverters and other supporting parts to shape the noise into a nicely random square wave. This is sampled by an ATtiny261A acting as a Von Neumann extractor, which converts the wave into individual bits of lovely random entropy. These are read by a Pi Pico W, which then assembles random bytes and pushes them out over MQTT.

Did that sound like a lot? If you’re not in the habit of building random number generators, it probably did. Nevertheless, we’ve heard from [Sean] on this topic before. Feel free to share your theories on the best random number generator designs below, or send your best builds straight to the tipsline. Randomly, of course!

From Good Enough To Best

April 26, 2025 by Elliot Williams 24 Comments

It was probably Montesquieu who coined the proto-hacker motto “the best is the mortal enemy of the good”. He was talking about compromises in drafting national constitutions for nascent democracies, of course, but I’ll admit that I do hear his voice when I’m in get-it-done mode and start cutting corners on a project. A working project is better than a gold-plated one.

But what should I do, Monte, when good enough turns out to also be the mortal enemy of the best? I have a DIY coffee roaster that is limping along for years now on a blower box that uses a fan scavenged in anger from an old Dust Buster. Many months ago, I bought a speed-controllable and much snazzier brushless blower fan to replace it, that would solve a number of minor inconveniences with the current design, but which would also require some building and another dive into the crufty old firmware.

So far, I’ve had good enough luck that the roaster will break down from time to time, and I’ll use that as an excuse to fix that part of the system, and maybe even upgrade another as long as I have it apart. But for now, it’s running just fine. I mean, I have to turn the fan on manually, and the new one could be automatic. I have only one speed for the fan, and the new one would be variable. But the roaster roasts, and a constant source of coffee is mission critical in this house. The spice must flow!

Reflecting on this situation, it seems to me that the smart thing to do is work on smoothing the transitions from good enough to best. Like maybe I could prototype up the new fan box without taking the current one apart. Mock up some new driver code on the side while I’m at it?

Maybe Montesquieu was wrong, and the good and the best aren’t opposites after all. Maybe the good enough is just the first step on the path toward the best, and a wise man spends his energy on making the two meet in the middle, or making the transition from one to the other as painless as possible.