Weather Station Can Rock You Like A Hurricane

July 22, 2019 by Sven Gregori 5 Comments

People love to talk about the weather. It’s the perfect small talk, whether you’re trying to start a conversation or keep one going by avoiding an awkward silence. In the same fashion, weather stations are an ideal starting point for any sort of sensor-related project ideas. You get to familiarizing yourself with communication buses, ADCs, general data acquisition, and you learn a lot in figuring out how to visualize it all.

What if your weather station didn’t visualize anything? [OttoNL] is answering that question with a MIDI-generating Weather Station that uses the mood of the music to convey the condition of the elements outside.

Using an ESP8266 programmed via the Arduino IDE, [OttoNL] hooked up a light dependent resistor, a rain sensor, and the all-round workhorse BME280 for temperature, barometric pressure, and humidity to it. Reading the sensors, the ESP will generate MIDI notes that are sent to a connected synthesizer, with each sensor influencing a different aspect of the generated MIDI signals. A sadder, slow tune will play during rain and a fast upbeat one during sunshine. While it doesn’t use the ESP’s WiFi functionality at all at this point, a future version could easily retrieve some weather forecast data from the internet and add it into the mix as well.

Connect this to your alarm clock, and you can start your day off in the appropriate mood. You can even customize your breakfast toast to really immerse your morning routine in abstract weather cues.

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Hydraulic Bench Vise A Masterpiece Of Scrap Metal And Angle Grinding

July 22, 2019 by Tom Nardi 38 Comments

For most of us, a vise is the sort of thing you clamp onto the edge of a workbench and crank down by hand. It might even be made of plastic, depending on the kind of work you find yourself doing with it. But it’s safe to say that [WorkshopFromScratch] won’t be soldering any PCBs in the jaws of this nearly 100 lb hydraulic vise that he built from, well… scratch.

In the video after the break, he takes an array of scrap metal including what appears to be a chunk of racking from the Home Depot and a rusted plate that looks like it could be peeled off the hull of a sunken ship, and turns it into a monsterous vise with five tons of clamping force. Outside of a handful of bolts, a couple of gas struts, and the hydraulic bottle jack that that provides the muscle, everything is hand-cut and welded together. No fancy machining here; if you’ve got an angle grinder, a welder, and of course the aforementioned stock of scrap metal, you’ve got the makings of your own mega vise.

The piece of racking is cut down the center to form the base of the vise, but most everything else is formed from individual shapes cut out of the plate and welded together. Considering the piecemeal construction methods, the final result looks very professional. The trick is to grind all the surfaces, including the welds, down until everything looks consistent. Then follow that with a coat of primer and then your finish color.

While the whole build is very impressive, our favorite part has to be the hand-cut cross hatching on the jaws. With the workpiece in one hand and angle grinder in the other, he cuts the pattern out with an accuracy that almost looks mechanical. If we didn’t know better, we might think [WorkshopFromScratch] was some kind of metalworking android from the future.

Being able to work with metal is a fantastic skill to have, and we’re always impressed to see what folks can produce with a welder and some scrapyard finds. Especially when they build tools and equipment that can be put to practical use.

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5G Power Usage Is Making Phones Overheat In Warm Weather

July 21, 2019 by Maya Posch 52 Comments

As reported by ExtremeTech, the brand new 5G network is running into a major snag with mobile devices as Qualcomm 5G modems literally cannot handle the heat. After just a few minutes of use they’re going into thermal shutdown and falling back to measly 4G data rates. Reports by both PCMag and the Wall Street Journal (paywall) suggest that 5G-enabled phones consistently see problems when used in environments where temperatures hit or exceed 29.5 °C (85.1 °F).

The apparent cause is the increased power draw required by current 5G modems which make heavy use of beam forming and other advanced technologies to increase reception and perform processing on the received data. Unlike 4G and older technologies, 5G needs to have multiple antennas (three or more) to keep a signal, especially when you grab your shiny new smartphone with your millimeter-wave blocking hands.

The spin-off from all of this seems to be that perhaps 5G technology isn’t ready for prime-time, or that perhaps our phones need to have bigger batteries and liquid cooling to keep the 5G modem in it happy. Anyone up for modding a liquid cooling loop and (tiny) radiator into their phone?

Making Instant Ramen A Bit More Instant

July 21, 2019 by Jenny List 32 Comments

Instant ramen, the favoured repast of the impecunious would-be tech genius! It’s cheap, of dubious nutritional value, and it only takes a minute to cook. But what if you are in the creative Zone to the extent that five minutes to boil water is too much? For that you need an automatic ramen cooker, which is what [Mayermakes] has created from an upcycled electric filter coffee maker.

A filter coffee maker is a surprisingly effective instant ramen cooker without modification, in that it already contains a hotplate and water boiler to dribble hot water on some noodles. But it lacks any means of adding the seasoning or the essential hot sauce, so he created a 3D-printed rotating hopper driven by a stepper motor, and a servo driven syringe, while coffee maker itself is given a solid state relay to switch it on.

Controlling the show is an Arduino MKR board, which serves up a web interface with the option of ramen as it comes, or ramen with hot sauce. The result is an automated pot of $0.49 noodles that will set no gourmet’s heart a-flutter. Then again, fine dining is not why instant ramen exists.

This appears to be our first ramen-cooking coffee pot, but we have seen a guitar made from noodles!

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Hackaday Links: July 21, 2019

July 21, 2019 by Dan Maloney 17 Comments

Ordering a PCB used to be a [Henry Ford]-esque experience: pick any color you like, as long as it’s green. We’ve come a long way in the “express yourself” space with PCBs, with slightly less than all the colors of the rainbow available, and some pretty nice silkscreening options to boot. But wouldn’t it be nice to get full-color graphics on a PCB? Australian company Little Bird thinks so, and they came up with a method to print graphics on a board. The results from what looks like a modified inkjet printer are pretty stunning, if somewhat limited in application. But I bet you could really make a splash with these in our Beautiful Hardware contest.

The 50th anniversary of the Apollo 11 landing has come and gone with at least as much fanfare as it deserves. Part of that celebration was Project Egress, creation of a replica of the Columbia crew hatch from parts made by 44 hackers and makers. Those parts were assembled on Thursday by [Adam Savage] at the National Air and Space Museum in an event that was streamed live. A lot of friends of Hackaday were in on the build and were on hand, like [Fran Blanche], [John Saunders], [Sophy Wong], and [Estefannie]. The Smithsonian says they’ll have a recording of the stream available soon, so watch this space if you’re interested in a replay.

From the “Don’t try this at home” department, organic chemist [Derek Lowe] has compiled a “Things I won’t work with” list. It’s real horror show stuff that regales the uninitiated with all sorts of chemical nightmares. Read up on chlorine trifluoride, an oxidizer of such strength that it’s hypergolic with anything that even approaches being fuel. Wet sand? Yep, bursts into flames on contact. Good reading.

Continuing the safety theme, machinist [Joe Pieczynski] offers this lathe tip designed to keep you in possession of a full set of fingers. He points out that the common practice of using a strip of emery cloth to polish a piece of round stock on either a wood or metal lathe can lead to disaster if the ends of the strip are brought into close proximity, whereupon it can catch and act like a strap wrench. Your fingers don’t stand a chance against such forces, so watch out. [Joe] doesn’t share any gory pictures of what can happen, but they’re out there. Only the brave need to Google “degloving injury.” NSFL – you’ve been warned.

On a happier note, wouldn’t it be nice to be able to print water-clear parts on a standard 3D printer? Sure it would, but the “clear” filaments and resins all seem to result in parts that are, at best, clearish. Industrial designer [Eric Strebel] has developed a method of post-processing clear SLA prints. It’s a little wet sanding followed by a top coat of a super stinky two-part urethane clearcoat. Fussy work, but the results are impressive, and it’s a good technique to file away for someday.

A Baseball Cap That Films The Past

July 21, 2019 by Lewin Day 17 Comments

The vast majority of cameras will start recording at the press of a button. This is perfectly acceptable behaviour if you wish to film something that hasn’t happened yet. If you want to film something that’s already over, you’re out of luck. [Johan Link] has built a camera designed to do just that, however, and put it on a cap.

The project consists of a Raspberry Pi 3B, combined with a 1080p USB webcam and a 5000 mAh power bank. These are attached to a baseball cap in order to shoot footage from the point of view of the wearer. The camera records continuously, saving the last 7 seconds of recorded video when the button is pressed — perfect for capturing things just after they’ve happened.

It’s a rolling record feature similar to that included with many dashcams and action cameras. Software is available on Github for those interested. While [Johan] has chosen a New York Yankees hat as the basis for the build, we’re confident it should work similarly well with your Seattle Seahawks cap. Raiders fans should contact the garment manufacturer.

An Epic Tale Of Thermistors: Tricks For Much Better Temperature Sensing

July 21, 2019 by Kerry Scharfglass 25 Comments

For years [Edward] has been building professional grade underwater sensing nodes at prices approachable for an interested individual without a government grant. An important component of these is temperature, and he has been on a quest to get the highest accuracy temperature readings from whatever parts hit that sweet optimum between cost and complexity. First there were traditional temperature sensor ICs, but after deploying numerous nodes [Edward] was running into the limit of their accuracy. Could he use clever code and circuitry to get better results? The short answer is yes, but the long answer is a many part series of posts starting in 2016 detailing [Edward]’s exploration to get there.

The first step is a thermistor, a conceptually simple device: resistance varies with temperature (seriously, how much more simple can a sensor get?). You can measure them by tapping the center of a voltage divider the same way you’d measure any other resistance, but [Edward] had discarded this idea because the naive approach combined with his Arduino’s 10 bit ADC yielded resolution too poor to be worthwhile for his needs. But by using the right analog reference voltage and adjusting the voltage divider he could get a 20x improvement in resolution, down to 0.05°C in the relevant temperature range. This and more is the subject of the first post.

What comes next? Oversampling. Apparently fueled by a project featured on Hackaday back in 2015 [Edward] embarked on a journey to applying it to his thermistor problem. To quote [Edward] directly, to get “n extra bits of resolution, you need to read the ADC four to the power of n times”. Three bits gives about an order of magnitude better resolution. This effectively lets you resolve signals smaller than a single sample but only if there is some jitter in the signal you’re measuring. Reading the same analog line with no perturbation gives no benefit. The rest of the post deals with the process of artificially perturbing the signal, which turns out to be significantly complex, but the result is roughly 16 bit accuracy from a 10 bit ADC!

What’s the upside? High quality sensor readings from a few passives and a cheap Arduino. If that’s your jam check out this excellent series when designing your next sensing project!