Repairing A Macbook Charger… With A Pistachio Nut

January 4, 2018 by 61 Comments

Laptop chargers face a hard life. They’re repeatedly plugged and unplugged, coiled up, stuffed into bags, thrown around, and just generally treated fairly poorly. Combine this with fairly lightweight design and it’s not uncommon for a laptop charger to fail after a few years. It’s usually the connector that goes first. Such was the case when I found myself face to face with a failed Macbook charger, and figured it’d be a simple fix. Alas, I was wrong.

Unlike most PC manufacturers, who rely on the humble barrel jack and its readily available variants, Apple liked to use the Magsafe connector on its Macbook line. This connector has many benefits, such as quick release in the event someone trips over the cable, and the fact that it can be plugged in without regard to orientation. However, it’s not the easiest to fix. When the charger began failing, I noticed two symptoms. The first was that the charger would only function if the cable was held just so, in exactly the right orientation. The other, was that even when it would charge, the connector would become very hot. This led me to suspect an intermittent connection was the culprit, and it was quite a poor one at that; the high resistance leading to the heat issue.

It’s at this point with any other charger that you get out your trusty sidecutters, lop the end off, and tap away at Digikey to get a replacement part on the way. With Magsafe? No dice. Replacement parts simply aren’t available — a common problem with proprietary connectors. I endeavoured to fix the problem anyway. I began to strip away the metal shell around the back of the connector with my sidecutters, and eventually an angle grinder. A Dremel would have been the perfect tool for the job, actually, but I persevered regardless. After much consternation, I had the connector peeled back and was able to identify the problem.

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Making Solar Cells

January 4, 2018 by 11 Comments

We will admit that it is unlikely you have enough gear in your basement to make a solar cell using these steps. However, it is interesting to see how a bare silicon wafer becomes a solar cell. If you’ve seen ICs going through fabrication, you’ll see a lot of similarities, but there are some differences.

The process calls for a silicon wafer, some ovens, spin coaters, photolithography equipment, and a dice saw, among other things. Oh, you probably also need a clean room. Maybe you should just buy your solar cells off the shelf, but it is still interesting to see how they are made.

Modern solar cells have some extra structures to improve their efficiency, but the cells in this video are pretty garden-variety. For example, some experimental cells use multiple layers of active devices, each tuned to absorb a different wavelength of light.

If you really want to make your own, there’s another process where you can start with some copper and wind up with a kind of solar cell that uses a copper-based semiconductor material. But don’t be fooled into thinking that making the silicon variety is totally out of reach to hackers, we’ve seen [Sam Zeloof] pull it off.

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Two Factor Authentication With The ESP8266

January 4, 2018 by 23 Comments

Google Authenticator is a particularly popular smartphone application that can be used as a token for many two factor authentication (2FA) systems by generating a time-based one time password (referred to as TOTP). With Google Authenticator, the combination of your user name and password along with the single-use code generated by the application allows you to securely authenticate yourself in a way that would be difficult for an attacker to replicate.

That sounds great, but what if you don’t have a smartphone? That’s the situation that [Lady Ada] recently found herself in, and rather than going the easy route and buying a hardware 2FA token that’s compatible with Google Authenticator, she decided to build one herself based on the ESP8266. With the hardware and source documented on her site, the makings of an open source Google Authenticator hardware token are available for anyone who’s interested.

Generated codes can also be viewed via serial.

For the hardware, all you need is the ESP8266 and a display. Naturally [Lady Ada] uses her own particular spin on both devices which you can purchase if you want to create an identical device, but the concept will work the same on the generic hardware you’ve probably already got in the parts bin. Software wise, the code is written in CircuitPython, a derivative of MicroPython, which aims to make microcontroller development easier. If you haven’t tried MicroPython before, grab an ESP and give this a roll.

Conceptually, TOTP is relatively simple. You just need to know what time it is, and run an SHA1 hash. The time part is simple enough, as the ESP8266 can connect to the network and get the current time from NTP. The calculation of the TOTP is handled by the Python code once you’ve provided it with the “secret” pulled from the Google Authenticator application. It’s worth noting here that this means your 2FA secrets will be held in clear-text on the ESP8266’s flash, so try not to use this to secure any nuclear launch systems or anything, OK? Then again, if you ever lose it the beauty of 2-factor is you can invalidate the secret and generate a new one.

We’ve covered the ins and outs of 2FA applications before here at Hackaday if you’d like to know more about the concept, in addition to previous efforts to develop a hardware token for Google Authenticator.

Vectrex, Finally In Color

January 3, 2018 by 18 Comments

The Vectrex is everybody’s favourite vector-based console from the early 1980s. Vector graphics really didn’t catch on in the videogame market, but the Vectrex has, nonetheless held on to a diehard contingent of fans that continue to tinker with the platform to this day. [Arcade Jason] just so happens to be leading the pack right now.

The Vectrex has always been a monochrome machine, capable of only displaying white lines on its vector monitor. Color was provided by plastic overlays that were stuck to the screen, however this was never considered a particularly mindblowing addition to the console. [Jason] decided he could do better, and dug deep into his collection of vector monitors.

With a 36″ color vector monitor to hand, the Vectrex was laid out on the bench, ready for hacking. The bus heading to one of the DACs was hijacked, and fed through a series of OR and AND logic to generate color signals, since the original Vectrex hardware had no way of doing so. This is then fed to the color monitor, with amazing results.

[Jason]’s setup is capable of generating 8 colors on the screen, and it’s almost by some weird coincidence that this really does make the classic Vectrex games pop in a way they never have before. It’s also a testament to a simpler time that it’s possible to hack this console’s video signals on a breadboard; modern hardware runs much too fast to get away with such hijinx.

It’s an epic hack that through experimentation and some serendipity, has turned out some exciting results. [Jason] is now in the process of taking this to the next level, experimenting with adding color intensity control and other features to the mix.

It’s not [Jason]’s first time around these parts, either – we saw his big-screen Vectrex just a month ago!

[Thanks to Morris for the tip!]

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Tips On Building The BlackIce BBC Micro

January 3, 2018 by 4 Comments

You can look at pictures and video of the Grand Canyon, Paris, New York City or anywhere else, and yet when you finally see those places with your own eyes it is somehow different. Fielding an old computer like the BBC Micro on an FPGA has been done before. But there’s always something to learn when you do it yourself. [Machina] took a BlackIce board and made a BBC Micro replica, but he learned a few things along the way and decided to share them for our benefit.

He used the BlackIce board with [Dave’s] BBC Micro implementation that we’ve covered before. [Machina] was impressed that the board takes PMOD plug ins, so it was easy — almost — to add a VGA and keyboard port. Although both gave him some unexpected problems.

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See This Slick RC Strandbeest Zip Around

January 3, 2018 by 8 Comments
Bevel gears used to mount motors vertically.

Theo Jansen’s Strandbeest design is a favorite and for good reason; the gliding gait is mesmerizing and this RC version by [tosjduenfs] is wonderful to behold. Back in 2015 the project first appeared on Thingiverse, and was quietly updated last year with a zip file containing the full assembly details.

All Strandbeest projects — especially steerable ones — are notable because building one is never a matter of simply scaling parts up or down. For one thing, the classic Strandbeest design doesn’t provide any means of steering. Also, while motorizing the system is simple in concept it’s less so in practice; there’s no obvious or convenient spot to actually mount a motor in a Strandbeest. In this project bevel gears are used to mount the motors vertically in a central area, and the left and right sides are driven independently like a tank. A motor driver that accepts RC signals allows the use of an off the shelf RC transmitter and receiver to control the unit. There is a wonderful video of the machine zipping around smoothly, embedded below.

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Celebrate Display Diversity For A Circuit Circus Clock

January 3, 2018 by 12 Comments

There’s a lot to be said for nice, tidy projects where everything lines up and looks pretty. Seeing straight lines and pleasing proportions speaks to our obsessive-compulsive tendencies, and tends to soothe the mind and calm the spirit. But disorder is not without its charm, and mixing it up a little from time to time, such as with this mixed-media digital clock, can be a good idea.

Now, we know what you’re thinking — yet another Nixie clock. True, but that’s only half the story — or more accurately, one-sixth. There’s but a single Nixie in [Fuselage]’s circus-punk themed clock, used for the least significant digit in the hours part of the display. The other digits are displayed with four seven-segment devices — a Numitron, a vacuum fluorescent display, and an LED dot display — plus a real oddball, an old electromechanical display with individual slides for each character and a rear-screen projector. The RTC part of the project is standard Arduino fare, but as you can imagine the power supply needed for such a diversity of displays is pretty complex and has to provide everything from +5 to -270 volts. Each display needs its own driver, too, making this more of a zoo than a circus. The mixed up look just works with the circus theme, too. We’d really like more information on the projector display, though.

Looking for a real statement for your next clock build? Check out the rare as hens’ teeth NIMO tube.

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