3D-Printing The Most Ornate Room

December 12, 2015 by Elliot Williams 21 Comments

It’s no secret that we like 3D printing, but Artist and architect [Michael Hansmeyer] really likes 3D printing. So much so that he’s based his entire career around exploring the artistic possibilities of what he calls “computational architecture”.

We first fell in love with [Michael]’s work “Columns” because it was both daring and relatively low-budget at the same time. He made a series of architectural-sized columns out of cross-sections of laser-cut cardboard. Why cardboard? Because his goal was to make the columns as complex as possible and the current range of 3D printers couldn’t give him the resolution he wanted.

Fast-forward to “Digital Grotesque”. Now [Michael] has access to a large-scale sand printer, and the license to go entirely nuts. He makes a space reminiscent of a Rococo grotto, but full of so much detail that you can’t really take it all in: it’s nearly fractal. Some stats: 11 tons of printed sandstone, 260 million surfaces, 30 billion voxels. We’re stoked that we don’t have to dust it!

His latest piece, “Arabesque Wall” is partly organic and elegant, and part Aliens. If we can play art critic, we think it’s beautiful. Go click through the portfolio. (And although they never got printed, we really like some of the “Voxels” series of cellular-automata pieces.)

From new paint materials opening up new color possibilities to new instruments enabling entirely different types of music, art, and technology mutually inform each other much more than we often appreciate. In ten years time, we’ll be looking back on this work and saying “this piece looks good” and “that piece looks bad” instead of “wow, amazing tech!”. But for now, we’re also content to wallow in the “wow”.

Squash Your ESP-8266 Bugs With ESP-gdbstub

December 12, 2015 by Elliot Williams 14 Comments

We hope we’re not insulting you by suggesting this, but it’s possible that even the best among us may be faced with bugs in our embedded code from time to time. And while we’re great fans of printf debugging over the serial port, and its high-speed equivalent — flipping a GPIO pin — there’s a time when your bug is so deep that having a real debugger is the best way to dig it out.

[slaff] has been doing some great work documenting C/C++ programming on the ESP-8266, mostly using Eclipse and some of the Arduino libraries. In the fourth part of his series of posts, he walks through using a couple debugger options for the ESP. What makes this all work is the ESP-gdbstub code from Espressif themselves. gdbstub looks great — it works both with the standard SDK as well as with FreeRTOS, so you can debug your ESP-8266 code whether it’s in an OS or on the bare metal. And all this just using the standard serial connection that’s used for programming.

Now, this still may not help with timing-related bugs. ESP-gdbstub uses the serial port, after all. But having the ability to set breakpoints and interactively inspect what’s going on in the chip’s memory is priceless, and doing so with no extra hardware connections is brilliant.

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Industrial Automation In Action: Steam Controller Assembly

December 12, 2015 by Dan Maloney 63 Comments

Right up front, we’ll cop to the inevitable “not a hack” comments on this one. This video of the Steam Controller assembly plant is just two minutes of pure robotics porn, plain and simple.

From injection molding of the case parts through assembly, testing and final palletizing of packaged controllers for the trip to distributors, Valve’s video is amazingly detailed and very well made. We’d wager that the crane shots and the shots following product down conveyors were done with a drone. A grin was had with the Aperture Labs logo on the SCARA arms in the assembly and testing work cell, and that inexplicable puff of “steam” from the ceiling behind the pallet in the final shot was a nice touch too. We also enjoyed the all-too-brief time-lapse segment at around 00:16 that shows the empty space in Buffalo Grove, Illinois being fitted out.

This may seem like a frivolous video, but think about it: if you’re a hardware hacker, isn’t this where you want to see your idea end up? Think of it as inspiration to get your widget into production. You’ll want to get there in stages, of course, so make sure you check out [Zach Fredin]’s 2015 Hackaday Superconference talk on pilot-scale production.

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Encryption For Arduino With Spritz

December 12, 2015 by Elliot Williams 4 Comments

Hackaday.io user [Abderraouf] has written an implementation of the new(ish) Spritz cipher and hash for Arduino. While we’re not big enough crypto-nerds to assess the security of the code, it looks like it’s going to be pretty handy.

Spritz itself is a neat cipher. Instead of taking in fixed blocks of data and operating on them, it allows you to process it in (almost) whatever chunks it comes in naturally, and then extract out the encrypted results piecewise. It works both as a two-way cipher and as a one-way hash function. It looks like Spritz is a one-stop-shop for all of your encryption needs, and now you can run it on your Arduino.

In case you are afraid of new implementations of new ciphers (and you should be), Spritz’s pedigree should help to put you at ease: it was developed by [Ron Rivest] to be a successor to his RC4 algorithm, and it incorporates a lot of the lessons learned about that algorithm over the past. This doesn’t exclude subtle flaws in the implementation of the library (no offence, [Abderraouf]!) or your work downstream, but at least the underlying algorithm seems to be the real deal.

[Abderraouf] links it in his writeup, but just for completeness, here’s the Spritz paper (PDF). What crypto libraries do you currently use for Arduino or microcontroller projects? We’ve been fans of XXTEA for ages, but more because it’s simple and small than because it’s secure. Spritz may be simple enough to implement easily, and still more secure. Sweet.

DIY Electroluminescent Wire, Russian Style

December 11, 2015 by James Hobson 66 Comments

Our favorite Russian mad scientists, [Kreosan], have shocked us yet again with another terribly ill-advised, super bad idea. Home made EL wire that runs off of mains voltage.

From the picture it looks a lot like EL wire, doesn’t it? Well, it’s actually just a nickel chromium wire hooked up to the main AC supply in their…. uh, testing house? Doesn’t look like they live there, so we have to wonder why it still has power. Anyway, yeah, they made a restive load using the wire, and connected it directly to the panel. So besides the fire hazard, you could also get electrocuted!

For house decorations it’s a great way to warm the place up, and it might even help start a fire if you’re lucky!

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Measuring Capacitance Against Voltage

December 11, 2015 by Brian Benchoff 17 Comments

Ceramic capacitors are pretty much the pixie dust of the electronics world. If you sprinkle enough of them on a circuit, everything will work. These ceramic capacitors aren’t the newest and latest technology, though: you can find them in radios from the 1930s, and they have one annoying property: their capacitance changes in relation to voltage.

This is a problem if you’re relying on ceramic caps in an RC filter or a power supply. What you need is a device that will graph capacitance against voltage, and [limpkin] is here to show you how to do it.

Of course capacitance is usually measured by timing how long it takes to charge and discharge a cap through an RC oscillator. This requires at least one known value – in this case a 0.1% resistor – by measuring the time it takes for this circuit to oscillate, an unknown capacitance can be calculated.

That’s all well and good, but how do you measure capacitance against a bias voltage? EDN comes to save the day with a simple circuit built around an op-amp. This op-amp is just a comparator, with the rest of the circuit providing a voltage directly proportional to the percentage of charge in the capacitor.

This little project is something [limpkin] has turned into a Kickstarter, and it’s something we’ve seen before. That said, measuring capacitance against a voltage isn’t something any ‘ol meter can do, and we’re glad [limpkin] could put together an easy to use tool that measures this phenomenon.

Hacklet 88 – Projector Projects

December 11, 2015 by Adam Fabio 5 Comments

Everyone loves a big screen TV. Back in the old days, anything over 27 ” was considered big. These days if you’re not sporting at least 50″, you’ll end up with display envy. One thing hasn’t changed though, those who want to go really, really big get into projectors. Hacking and projectors seem to go hand in hand. Anyone else remember those old DIY projection setups where the user would put their TV in a box upside down? This week’s Hacklet is all about projector hacks!

We start with [Chaz] with Projector Hush Box . [Chaz] had a good projector, but still found himself with a problem. Projectors generate a lot of heat, which is dissipated via a fan. For whatever reason, projector companies seem to pick the loudest fans available. [Chaz’s] solution is to put the projector inside a box. Done right, this makes for a quiet projector. Done wrong, it makes an oven. [Chaz] projector hasn’t caught fire yet, so we think he did it right. Two quiet and efficient PC fans direct air through the box, and around baffles which keep the noise down. An anti-reflective coated glass window lets the light out but keeps the noise in. Sound deadening foam helps cut the sound down even further.

Next up is [ric866] with 100w LED projector conversion. The killer with projectors these days are the bulbs. In some cases it’s more cost-effective to buy a new projector than to replace the bulb in an aging one. That’s how [ric866] ended up with a pair of old NEC projectors – one with a working bulb, and one without. Bulbs for this model aren’t cheap at £100. [ric866] found a cheap replacement in a 100 Watt LED. The LED in question only cost £8.99 from everyone’s favorite auction site. LEDs may be efficient, but anyone who’s played with powerful LEDs can tell you they still get hot. [ric866] had to cut up the projector’s case a bit to fit in a heat sink and fan. He also had to spend some time bypassing the various case interlock switches. The final products color calibration looks to be a bit off, but not too shabby for a quick mod!

[Tom_VdE] is serious about recycling. He isn’t one to let an old laptop go to waste when it can be turned into a projector! Remember the “TV in a box” kit we mentioned up in the title? This is the modern version of that same idea. [Tom] tore down the laptop’s LCD and placed it in a CRT monitor case with the appropriate lenses. A setup like this needs length, and focus adjustments. [Tom] managed all that by building a collapsible baffle out of plywood. A build like this needs a lot of light, so [Tom] is using a 100 Watt LED (or two). A water cooling system will keep the LED’s from melting down. [Tom] is still in the prototype phase, but we can’t wait to see his first movie night with this upcycled laptop.

Finally, we have [Alex] who built Automatic projector calibration, project #161 on Hackaday.io. [Alex] took his inspiration from [Johnny Chung Lee] to build a system which can map a projector to any angle, size, or position. The secret is phototransistors embedded in the corners of a rectangular piece of foamboard. An Arduino reads the phototransistors while the projector runs a calibration routine. [Alex] switched over to a scanning line from [Johnny’s] original binary pattern. The scan isn’t quite as fast as the binary, but it sure looks cool. Once the positions of the sensors are known, it’s just a matter of mapping the entire screen to a smaller piece of real estate. Toss in a few neat transitions, and you’ve got an awesome demo.

If you want to see more projector projects, check out our new projector project list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!