Auto Tape Wrapping Machine Is Amazing For Cable Management

April 28, 2023 by 15 Comments

If you’ve dived under the hood of any car built in the last 40 years, you’ve likely noticed the bundles of neatly-wrapped cables making up the car’s wiring loom. [The Q] has built a tool for handling jobs like this yourself.

The build starts with a pair of sprockets linked up with bicycle chain, and mounted to a wooden frame. A motor drives the smaller sprocket, which turns the larger sprocket in turn. The larger sprocket itself is mounted on a series of internal rollers, while it mounts a carrier for a roll of tape. As the larger sprocket turns, it will happily wrap whatever you feed through the central hole in tape in a neat and tidy manner.

For those working with automotive looms, large robot cable runs, or PC builds, a tool like this can be of great utility. [The Q} even demonstrates it put to oddball tasks, like wrapping bicycle handlebars or pipe threads. We’ve seen similar builds before, too. Video after the break.

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LED Matrix Displays Get New Look Thanks To SMD Stencils

April 28, 2023 by 26 Comments

Even if surface-mount skills aren’t in your repertoire, chances are pretty good that most of us are at least familiar with SMD stencils. These paper-thin laser-cut steel sheets are a handy way to apply a schmear of solder paste to the pads of a PCB before component placement and reflowing. But are stencils good for anything else?

It turns out they are, if you’ve got some plain old 8×8 LED matrix displays you want to jazz up a bit. In this case, [upir]’s displays were of the square pixel type, but this trick would work just as well for a matrix with circular elements. Most of the video below is a master class in Adobe Illustrator, which [upir] used to generate the artwork for his stencils. There are a lot of great tips here that make creating one simple shape and copying it over the whole array with the proper spacing a lot easier. He also details panelizing multiple stencils, as well as the workflow from Illustrator to manufacturing.

When lined up properly over the face of the LED matrix, the stencils have quite an effect. We really liked the narrow vertical bars, which make the LED display look a bit like a VFD. And just because [upir] chose to use the same simple shape over all the LEDs in a matrix doesn’t mean that there aren’t other options. We can see how you might use the same technique to create different icons or even alphanumeric characters to create custom LED displays. The possibilities are pretty much limited to your imagination.

This isn’t the first time we’ve seen [upir] teaching old displays new tricks.

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Rising To The Occasion: A Brief History Of Crewed High Altitude Balloons

April 28, 2023 by 11 Comments
Piccard inspects an instrument on his balloon (Image: Bundesarchiv, Bild 102-10382 / CC-BY-SA 3.0)

We think of human flight as a relatively modern affair, with a few claims to the first airplane all around the turn of the last century. But people flew much earlier than that by using hot air balloons as well as gas-filled ones. While the Montgolfier brothers get most of the credit for hot air ballooning in 1783, there are some reports that a Brazilian priest may have lifted himself with a balloon as early as 1709.

Regardless, we’ve had balloons a good century earlier than winged flight, if not longer. While the device is deceptively simple, it is possible to get a balloon to very high altitudes without a lot of specialized technology. Airplanes at high altitudes need a way to get enough oxygen to fuel their engines, or they have to rely on rockets. Either way, there are plenty of design and operational challenges.

Balloons, of course, can simply rise to the occasion. Auguste Piccard and an assistant took a gas-filled balloon to 15,781 meters in 1931. Their gondola was pressurized, and they were the first humans to see the curvature of the Earth and the dark sky above. That record wouldn’t stand for long, though.

CCCP-1

The Soviet Union was keenly interested in Piccard’s flight, and the Soviet Air Force set about to build a research vessel, CCCP-1 (in English, USSR-1), that flew in 1933. The envelope was a large amount of thin fabric impregnated with latex and filled with hydrogen. The air-tight gondola presented several challenges in design. Most of the science experiments were outside, of course, and in 1933, you didn’t have an Arduino and RC servos to control things.

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Hackaday Podcast 216: FETs, Fax, And Electrochemical Fab

April 28, 2023 by 3 Comments

In this week’s podcast, non-brothers Elliot Williams and Al Williams talk about our favorite hacks of the week. Elliot’s got analog on the brain, courtesy of the ongoing Op Amp Contest, and Al is all about the retrocomputers, from a thrift-store treasure to an old, but still incredibly serviceable, voice synthesizer. Both agree that they love clever uses of mechanical parts and that nobody should fear the FET.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

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Transistors That Grow On Trees

April 28, 2023 by 16 Comments

Modern technology is riddled with innovations that were initially inspired by the natural world. Velcro, bullet trains, airplanes, solar panels, and many other technologies took inspiration from nature to become what they are today. While some of these examples might seem like obvious places to look, scientists are peering into more unconventional locations for this transistor design which is both inspired by and made out of wood.

The first obvious hurdle to overcome with any electronics made out of wood is that wood isn’t particularly conductive, but then again a block of silicon needs some work before it reliably conducts electricity too. First, the lignin is removed from the wood by dissolving it in acetate, leaving behind mostly the cellulose structure. Then a conductive polymer is added to create a lattice structure of sorts using the wood cellulose as the structure. Within this structure, transistors can be constructed that function mostly the same as a conventional transistor might.

It might seem counterintuitive to use wood to build electronics like transistors, but this method might offer a number of advantages including sustainability, lower cost, recyclability, and physical flexibility. Wood can be worked in a number of ways once the lignin is removed, most notably when making paper, but removing the lignin can also make the wood relatively transparent as well which has a number of other potential uses.

Thanks to [Adrian] for the tip!

This Week In Security: Session Puzzling, Session Keys, And Speculation

April 28, 2023 by 7 Comments

Last week we briefly mentioned a vulnerability in the Papercut software, and more details and a proof of concept have been published. The vulnerability is one known as session puzzling. That’s essentially where a session variable is used for multiple purposes, or gets incorrectly set. In Papercut, it was possible to trigger the SetupCompleted class on a server that had already finished that initial setup process. And part of SetupCompleted validated the session of the current user. In a normal first-setup case, that might make sense, but as anyone could trigger that code, it allowed anonymous users to jump straight to admin.

The other half of the exploit leverages the “print script” feature, which lets admins write code that runs on printing. A simple java.lang.Runtime.getRuntime().exec('calc.exe'); does the trick to jump from web interface to remote code execution. The indicators of compromise are reasonable generic, including User "admin" logged into the administration interface. and Admin user "admin" modified the print script on printer "".. A Shodan search turns up around 1,700 Papercut servers accessible from the Internet, which prompts the painfully obvious observation that your internal print auditing solution’s web interface definitely should not be exposed online.

Apache Superset

Superset is a nifty data visualization tool for showing charts, graphs, and all sorts of pretty data sets on a dashboard. It also has some weirdness with using web sessions for user management. The session is stored on the user side in a cookie, signed with a secret key. This works great, unless the key used is particularly weak. And guess what, the default configuration of Superset uses a pre-populated secret key. thisismysecretkey is arguably a bad key to start with, but it turns out it’s also shared by more than 70% of the accessible Superset servers.

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Checking Out And Reviving A Batch Of Used Floppy Disks

April 28, 2023 by 29 Comments

With the last manufacturer of 3.5″ floppy disks (FDs) having shut down in 2010, those who are still using this type of storage medium for production and/or retrocomputing purposes have to increasingly rely on a dwindling stack of new old stock, or the used market. With the purported unreliability of this type of magnetic media in mind, what are the chances of a box of used FDs — whether DD or HD format — still working in 2023? That’s the question which [VWestLife] set out to answer in a recent video when he bought a stash of these real-life save icons in 720 kB format from eBay.

To his delight, he found that he could read most of the disks without issues, revealing contents that had been on there since the 1990s. All but four also could be formatted without issues, the problematic disks reported bad sectors, which was a bit of a bummer. As a practical demonstration of how fun magnetic media is, he then proceeded to try and fix these four disks with a bulk eraser tool. This is a rather brute-force tool that uses a rapidly fluctuating electromagnetic field to scramble the bits on magnetic media.

As the cause of reported bad sectors and other issues can be due to sector alignment issues from years of constant writing by different drives, this may sometimes fix a disk. In this case one of the bad disks was fixed, while a second still showed bad sectors while the remaining two refused to format at all. Assuming one can get a box of old FDs for cheap and has a few hours to kill, it’s not a bad way to refill that stack of empty FDs.

Of course if you can’t fix that old floppy, you can always make an IR filter out of it.

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