Motorizing An IKEA SKARSTA Table

January 23, 2019 by Tom Nardi 38 Comments

We’ve been told that standing at a desk is good for you, but unless you’re some kind of highly advanced automaton you’re going to have to sit down eventually no matter what all those lifestyle magazines say. That’s where desks like the IKEA SKARSTA come in; they use a crank on the front to raise and lower the desk to whatever height your rapidly aging corporeal form is still capable of maintaining. All the health benefits of a standing desk, without that stinging sense of defeat when you later discover you hate it.

But who wants to turn a crank with their hand in 2019? Certainly not [iLLiac4], who’s spent the last few months working in conjunction with [Martin Mihálek] to add some very impressive features to IKEA’s adjustable table. Replacing the hand crank with a motorized system which can do the raising and lifting was only part of it, the project also includes a slick control panel with a digital display that shows the current table height and even allows the user to set and recall specific positions. The project is still in active development and has a few kinks to work out, but it looks exceptionally promising if you’re looking to get a very capable adjustable desk without breaking the bank.

The heart of the project is a 3D printable device which uses a low-RPM DC gear motor to turn the hex shaft where the crank would normally go. A rotary encoder is linked to the shaft of the motor by way of printed GT2 pulleys and a short length of belt, which gives the system positional information and avoids the complexity of adding limit switches to the table itself.

For controlling the motor the user is given the option between using relays or an H-Bridge PWM driver board, but in either event an Arduino Nano will be running the show. In addition to controlling the motor and reading the output of the rotary encoder, the Arduino also handles the front panel controls. This consists of a TM1637 four digit LED display originally intended for clocks, as well as six momentary contact tactile switches complete with 3D printed caps. The front panel’s simple user interface not only allows for setting and recalling three preset desk heights, but can even be used to perform the calibration routine without having to go in and hack the source code to change minimum and maximum positions.

We’ve seen all manner of hacks and modifications dealing with IKEA products, from a shelving unit converted into a vivarium to a table doing double duty as a cheap plate reverb. Whether you’re looking for meatballs or some hacking inspiration, IKEA seems to be the place to go.

Color Sensor Demystified

January 23, 2019 by Al Williams 13 Comments

When [millerman4487] bought a TCS230-based color sensor, he was expecting a bit more documentation. Since he didn’t get it, he did a little research and some experimentation and wrote it up to help the rest of us.

The TCS3200 uses an 8×8 array of photodiodes. The 64 diodes come in four groups of 16. One group has a blue filter, one has green and the other has a red filter. The final set of diodes has no filter at all. You can select which group of diodes is active at any given time.

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Talking With Bubbles

January 18, 2019 by Al Williams 3 Comments

Despite the title, this isn’t a tale of conversing with Michael Jackson’s chimp. Rather, it is about [KyungYun]’s machine that transforms speech into whimsical bubbles. While the speech control is novel, we were more fascinated with how the mechanism uses a system of strings to blow bubbles, along with the workmanship to make the device portable.

The rate of fire isn’t that great, so the bubbles appear to simply get larger the longer you talk. Essentially, the device increases the size of the iris — the part that blows the bubble — until you pause speaking. Then it burps out a bubble.

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An Arduino Carbon Fiber Wrapping Machine

January 18, 2019 by Tom Nardi 23 Comments

Many of the projects we feature on Hackaday are motivated by pure greed. Not on the part of the hacker, mind you; but rather the company that’s charging such an outrageous price for a mass produced item that somebody decides they can do the same thing cheaper as a one-off project. Which is precisely how [Bryan Kevan] ended up building his own carbon fiber tube wrapping machine. Not only do the finished tubes look fantastic, but they cost him a fraction of what even the “cheap” commercial ones cost.

The principle behind producing the tubes is really pretty simple: carbon fiber ribbon (or “tow”, in the official parlance) gets wrapped around a rotating mandrel, ideally in interesting patterns, and epoxy is added to bind it all together. When it’s hardened up, you slide the new carbon fiber tube off the mandrel and away you go building a bike frame or whatever it is you needed light and strong tubes for. You could even do it by hand, if you had enough patience.

[Bryan] had done it by hand before, but was looking for a way to not only automate the process but make the final product a bit more uniform-looking. His idea was to rotate a horizontal PVC pipe as his mandrel, and move a “car” carrying the carbon fiber ribbon back and forth along its length. The PVC pipe just needs to rotate along its axis so he figured that would be easy enough; and using a GT2 belt and some pulleys, getting the carbon-laying car moving back and forth didn’t seem like much of a challenge either.

The frame of the winder is built from the hacker’s favorite: 20/20 aluminum extrusion. Add to that an Arduino Uno, two stepper motors with their appropriate drivers, and the usual assortment of 3D printed odds and ends. [Bryan] says getting the math figured out for generating interesting wrap patterns was a bit tricky and took a fair amount of trial and error, but wasn’t a showstopper. Though we’d suggest following his example and using party ribbon during testing rather than the carbon stuff, as producing a few bird nests at the onset seems almost a guarantee.

One of the trickiest parts of the project ended up being removing the carbon fiber tubes from the PVC mandrel once they were done. [Bryan] eventually settled on a process which involved spraying the PVC with WD-40, wrapping it in parchment paper, and then using a strip of 3M blue painter’s tape to keep the parchment paper from moving. If you can toss the whole mandrel in the freezer after wrapping to shrink it down a bit, even better.

So was all this work worth it in the end? [Bryan] says he was originally looking at spending up to $70 USD per foot for the carbon fiber tubes he needed for his bike frame, but by buying the raw materials and winding them himself, he ended up producing his tubes for closer to $3 per foot. Some might question the strength and consistency of these DIY tubes, but for a ~95% price reduction, we’d be willing to give it a shot.

Years ago we covered a Kickstarter campaign for a very similar carbon winder. Probably due to the relatively limited uses of such a gadget, the winder didn’t hit the funding goal. But just like the current wave of very impressive homebrew laser cutters, the best results might come from just building the thing yourself.

Arduino Tachometer Clock Fires On All Cylinders

January 18, 2019 by Tom Nardi 10 Comments

We’re certainly no strangers to unique timepieces around these parts. For whatever reason, hackers are obsessed with finding new and interesting ways of displaying the time. Not that we’re complaining, of course. We’re just as excited to see the things as they are to build them. With the assumption that you’re just as enamored with these oddball chronometers as we are, we present to you this fantastic digital tachometer clock created by [mrbigbusiness].

The multi-function digital gauge itself is an aftermarket unit which [mrbigbusiness] says you can get online for as little as $20 from some sites. All he needed to do was figure out how to get his Arduino to talk to it, and come up with some interesting way to hold it at an appropriate viewing angle. The mass of wires coming out of the back of the gauge might look intimidating, but thanks to his well documented code it shouldn’t be too hard to follow in his footsteps if you were so inclined.

Hours are represented by the analog portion of the gauge, and the minutes shown digitally were the speed would normally be displayed. This allows for a very cool blending of the classic look of an analog clock with the accuracy of digital. He’s even got it set up so the fuel indicator will fill up as the current minute progresses. The code also explains how to use things like the gear and high beam indicators, so there’s a lot of room for customization and interesting data visualizations. For instance, it would be easy to scrap the whole clock idea and use this gauge as a system monitor with some modifications to the code [mrbigbusiness] has provided.

The gauge is mounted to a small project box with some 3D printed brackets and bits of metal rod, complete with a small section of flexible loom to cover up all the wires. Overall it looks very slick and futuristic without abandoning its obvious automotive roots. Inside the base [mrbigbusiness] has an Arduino Nano, a DS1307 RTC connected via I2C, a voltage regulator, and a push button to set the time. It’s a perfectly reasonable layout, though we wonder if it couldn’t be simplified by using an ESP8266 and pulling the time down with NTP.

We’ve seen gauges turned into a timepiece before, but we have to admit that this is probably the most practical realization we’ve seen of the idea yet. Of course if you want to outfit the garage with something a bit more authentic, you can always repurpose a Porsche brake rotor.

Arduino RC Transmitter For Homebrew Projects

January 15, 2019 by Lewin Day 3 Comments

The field of radio control has benefited much from the onward march of technology. Where a basic 2-channel setup would once have cost hundreds of dollars, it’s now possible to get a high-end 2.4GHz 9-channel rig for well under $100, shipped to your door. However, the vast majority of these systems are closed-source and built for purpose. Sometimes, there are benefits to doing things your own way, and that’s precisely what this project does.

At its heart, it’s a simple combination. An Arduino Pro Mini talks to a NRF24L01 which handles the wireless communication. At that point, it’s up to you – throw in as few or as many controls as you like. For this build, [HowToMechatronics] has gone with a twin-stick setup, with a pair of potentiometers and twin toggle switches to round out the options.

The build comes in handy, as it’s possible to program in whatever features you may need for a given project. [HowToMechatronics] has used it to control a hexapod robot, among other projects. It’s a build that shows that with cheap and readily available parts, it’s possible to whip up a custom solution to suit your needs.

If this topic interests you.it’s worth saying that even those closed source radio control products can sometimes be hacked.

[Thanks to Baldpower for the tip!]

Arduino Hunts (and Sees) The Wumpus

January 15, 2019 by Tom Nardi 13 Comments

For anyone who’s been fiddling around with computers since the days before VGA, “Hunt the Wumpus” probably brings back fond memories. Developed in 1973, this text game has you move around a system of caves searching for the foul-smelling Wumpus, a vile creature which you must dispatch with your trusty bow and arrow. Some consider it to be one of the very first survival horror games ever developed, a predecessor to the Resident Evil franchise as well as the video game version of Hannah Montana: The Movie.

If the concept of “Hunt the Wumpus” sounds interesting to you, but you just can’t get over the whole text adventure thing, you may be in luck. [Benjamin Faure] has developed a semi-graphical version of the classic horror title which might better appeal to your 21st century tastes. Running on an Arduino Mega 2560 with graphics displayed on a 8 x 8 LED matrix, it’s not exactly DOOM; but at least you won’t have to type everything out.

For his handheld version of “Hunt the Wumpus”, [Benjamin] 3D printed a nice enclosure and adorned it with labels and instructions that look like tiny scrolls, a neat touch for a game that’s so old contemporary players would have called Zork a “next gen” game. While playing you can see where you’ve been and where you are currently thanks to illuminated dots on the MAX7219 display, and there are LEDs to warn you of your proximity to bottomless pits and the Wumpus itself. There’s even a piezo speaker that will chirp when a bat is nearby, which is important as they have a tendency to ruin your day by carrying you away to a random location in the cave.

Most of the game looks like an advanced version of Snake, but [Benjamin] did go through the trouble of adding some rudimentary animations and sound effects that play during specific parts of the game. When you shoot your arrow or get carried away by a bat, you’ll see a “cutscene” of sorts on the LED display. It’s a fairly simple effect, but helps break up the otherwise fairly spartan graphics and might just be enough to keep a youngins’ attention.

If you subtract a dimension, this project is reminiscent of the 1D dungeon crawler we covered last year. But if even one dimension is too many, you could always run the text version of “Hunt the Wumpus“ on your trusty Arduino.

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