Jigglypuff Sensor Breathes CO2 So You Don’t Have To

November 16, 2021 by Tom Nardi 3 Comments

We’ve seen a lot of environmental monitoring projects here at Hackaday. Seriously, a lot. They usually take the form of a microcontroller, a couple sensors, and maybe a 3D printed case to keep it all protected. They’re pretty similar functionally as well, with the only variation usually coming in the protocol used to communicate their bits of collected data.

But even when compared with such an extensive body of previous work, this Jigglypuff IoT environmental monitor created by [Kutluhan Aktar] is pretty unusual. Sure, the highlights are familiar. Its MH-Z14A NDIR CO2 sensor and GP2Y1010AU0F optical dust detector are read by a WiFi-enabled microcontroller, this time the Arduino Nano RP2040 Connect, which ultimately reports its findings to the user via Telegram bot. There’s even a common SSD1306 OLED display on the unit to show the data locally. All things we’ve seen in some form or another in the past.

Testing the electronics on a bread board.

So what’s different? Well, it’s all been mounted to a huge Pokémon PCB, obviously. Even if you aren’t a fan of the pocket monsters, you’ve got to appreciate that bright pink solder mask. Honestly, the whole presentation is a great example of the sort of PCB artwork we rarely see outside of the BadgeLife scene.

Admittedly, there’s a lot easier ways to get notified about the air quality inside your house. We’re also not saying that haphazardly mounting your electronics onto a PCB designed to look like a character from a nearly 20+ year old Game Boy game is necessarily a great idea from a reliability standpoint. But if you were going to do something like that, then this project is certainly the one to beat.

Circuit Sculpture Lamp Is A Colorful Cube Companion

November 15, 2021 by Lewin Day 10 Comments

Circuit sculpture is engineering and art all at play together. One must combine the functional with the aesthetically appealing. [EdwardA61] did just that with this enchanting lamp build.

Like many other circuit sculptures, the build relies on the aesthetic qualities of brass, though [EdwardA61] notes that copper wire can be used as well. Four WS2812B LEDs, in their bare PCB-mount form, are soldered into a circuit using the brass to carry the power and data signals as needed.

A Seeduino Xiao microcontroller is responsible for controlling the show, though relies on a typical PCB rather than a circuit sculpture in and of itself. It does provide for easy powering and programming however, with the benefit of its USB-C connector.

It’s a simple skeleton design, as so many circuit sculptures are, but it’s a form that we’ve come to love and appreciate. [EdwardA61] did a great job of photographing the build, too, showing how the colors on each LED interplay with each other as they’re cast on the table.

It’s a lamp we’d love to build ourselves, and we hope that [EdwardA61] follows through on plans to cast a similar design in clear resin, as well. If you’ve built your own artistically electrical sculptures, be sure to let us know!

Hexagonal Mirror Array Hides Hidden Message

November 14, 2021 by Donald Papp 18 Comments

[Ben Bartlett] recently got engaged, and the proposal had a unique bit of help in the form of a 3D-printed hexagonal mirror array, whose mirrors are angled just right to spell out a message with the reflections. A small test is shown above projecting a heart, but the real deal was a bigger version reflecting the message “MARRY ME?” into sand at sunset. Who could say no to something like that? Luckily for all of us, [Ben] shared all the details of what went into designing and building such a thoughtful and fascinating device.

Mirrors on the 3D-printed array are angled just right to reflect light into a message.

Essentially, the array of mirrors works a bit like a projector. Each individual reflection can be can be thought of as a pixel, and the projected position of each can be modified by the precise angle of each mirror. With the help of some Python code, [Ben] calculated the exact angles needed to spell out “MARRY ME?” and generated the necessary 3D model. A smaller-scale test (shown in the header image above) was successful, and after that it was just a matter of printing the array and gluing on some mirrors.

Of course, that’s the short version. In practice there were quite a few troublesome issues that demonstrated the value of using early tests to discover hidden problems. For one thing, mirror angle and alignment is crucial, which meant that anything that could affect the shape of the array was a potential problem. Glue that expands or otherwise changes shape as it dries or cures could slightly change a mirror’s angle, so cyanoacrylate (CA) glue was preferred. However, the tiniest bit of CA glue will mess up a mirror’s surface in a hurry, so care was needed during assembly.

The gleaming hexagonal mirrors are reminiscent of the James Webb Space Telescope.

Another gotcha was when [Ben] suddenly realized, twenty hours into printing the final assembly, that the message needed to be reversed! As designed, the array he was printing would project “?EM YRRAM” and this wasn’t caught during testing because the test pattern (a heart) was symmetrical. Fortunately there was time to correct the error and start again, but it was close. [Ben]’s code has an optional visualization function, which was invaluable for verifying that things would actually turn out as expected. As it happens, the project took right up to the last minute to complete and there wasn’t quite time to check everything 100% before the big moment, but it all turned out alright. What’s life without a little mystery and danger, anyway?

The pictures are great, but you won’t regret taking the time to read through the project page (don’t miss the annotated Python code) because [Ben] goes into just the right level of detail. The end result looks fantastic, and makes an excellent keepsake with a charming story.

Tiny Talisman Warns Wearer About UV Exposure

November 14, 2021 by Dan Maloney 14 Comments

Given how important our Sun is, our ancestors can be forgiven for seeing it as a god. And even now that we know what it actually is and how it works, it’s not much of a reach to think that the Sun pours forth evil spirits that can visit disease and death on those who bask too long in its rays. So an amulet of protection against the evil UV rays is a totally reasonable project, right?

As is often the case with [mitxela]’s projects, especially the more bedazzled ones, this one is approximately equal parts electronics and fine metalworking. The bulk of the video below focuses on the metalwork, which is pretty fascinating stuff. The case for the amulet was made from brass and sized to fit a CR2032 coin cell. The back of the amulet is threaded to act as a battery cover, and some fancy lathe work was needed there. The case was also electroplated in gold to prevent tarnishing, and lends a nice look when paired up with the black solder mask of the PCB.

On the electronics side, [mitxela] took pains to keep battery drain as low as possible and to make the best use of the available space, choosing an ATtiny84 to support a TTP223 capacitive sensing chip and a VEML6075 UV sensor. The touch sensor allows the wearer to wake the amulet and cycles through UV modes, which [mitxela] learned were not exactly what the sensor datasheet said they were. This required a few software hacks, but in the end, the amulet does a decent job of reporting the UV index and looks fantastic while doing it.

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The Tower, a discrete component circuit sculpture clock

A Breathtaking Circuit Sculpture Clock

November 10, 2021 by Dan Maloney 8 Comments

Here at Hackaday, we pride ourselves on bringing you the very freshest of hacks. But that doesn’t mean we catch all the good stuff the first time around, and occasionally we get a tip on an older project that really should have been covered the first time around. This remarkable circuit sculpture clock is a perfect example of one that almost got away.

[Gislain Benoit] creation is called “The Tower” for good reason: it’s built inside what amounts to a giant glass test tube. Inverted and adorned with MDF discs, the Pyrex tube stands 5 feet (1.5 meters) tall, and is absolutely stuffed with electronic goodness. There are more than 2,100 discrete components mounted inside on a helical framework of carefully bent wires, forming a vertical sculpture that displays the time on three separate pairs of seven-segment displays. All the diode-transitor logic circuits are built from discrete components; nary a chip was used, and to spice things up, [Gislain] used LEDs in place of regular diodes everywhere in the circuit. The result is a constant light show as the clock goes through its paces.

The whole thing looks amazing, and even the power supply at the base works in the overall presentation. The design is a bit of a departure from [Gislain]’s previous circuit sculpture clock, but it’s just as beautiful, and equally as mind-boggling in terms of construction difficulty.

Thanks to [Maarten] for the belated tip on this one.

Janksy Robot Paints Murals One Dot At A Time

November 2, 2021 by Adam Fabio 22 Comments

[Stuff Made Here] has a new shop, with a huge blank wall. A blank white wall just wouldn’t do, so rather than paint the wall himself, he designed a robot to do it for him. (Video, embedded below.)

The result is Janksy. A huge machine made of metal, wood, and 3D printed parts. Janksy is an ingenious design in that it has two sets of X and Y axis. A large, slow-moving system of rails and cables positions the robot roughly in the right area of the wall. From there a much smaller, but faster and more precise motion system makes the final moves.

The “business end” of Janksy is of course a paint sprayer; in this case a Harbor Freight model. The medium of choice is acrylic paint, as Janksy will be painting for several days, and didn’t want to gas himself with the volatile solvents of more traditional paints.

Janksy mainly sprays dots of paint. Up close you’ll only see the dots, but step back a bit and a full image takes shape. It’s a technique called Pointillism, which puts Janksy in the company of artists like Georges Seurat and
Vincent van Gogh.

While human artists mix colors to produce the hue they want, robots can’t easily do that. [Stuff Made Here] spends quite a bit of time explaining basic color theory, and how dots of cyan, magenta, and yellow will combine in the eye to produce colors – much the way a monitor uses pixels of red, green, and blue light.

After all this work, you might be wondering what [Stuff Made Here] would want on his wall. Well, let’s just say that he loves his wife, even though his pranks on here often elicit an exasperated glare. Watch the video after the break for the full story.

You don’t have to build a huge drawing robot though – we’ve seen some great plotters on a much smaller scale, including one that will play tic-tac-toe.

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3D Printed Printing Plates Made Using Modern Tools

October 27, 2021 by Dave Rowntree 15 Comments

It’s widely accepted that the invention of the printing press by Gutenberg in the 15^th Century was the event that essentially enabled the development of the modern world, allowing access to knowledge beyond anything that came before, even if the Chinese got in on the bookmaking act some 500 years previously. Fast-forward a few centuries more and we’ve got the ability to design electronics from our arm chairs, we can print 3D objects from a machine on the coffee table, and 3D modeling can be done by your kids on a tablet computer. What a time to be alive! So we think it’s perfectly fine that [Kris Slyka] has gone full circle and used all these tools to make printing plates for a small press, in order to produce cards for her Etsy business.

Now before you scoff, yes she admits quite quickly that KiCAD wasn’t the best choice for designing the images to print, since she needed to do a lot of post-processing in Inkscape, she could have just dropped the first step and started in Inkscape anyway. You live and learn. Once the desired image was fully vectorised, it was popped into OpenSCAD in order to extrude it into 3D, thickening the contact to the base to improve the strength a little.

[Kris] demonstrates using the registration marks to align the front and rear side plates, and even (mostly) manages adding a second colour infill for a bit more pizzazz. The results look a little bit wonky and imperfect, exactly what you want for something supposed to be handmade. We think it’s a nice result, even if designing it in KiCAD was a bit bonkers.

For those interested in the OpenSCAD code, have a butchers at this gist. This project is not the first 3D-printed printing press we’ve covered, checkout the Hi-Bred for an example, and here’s the Open Press Project if you’re still interested.

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