Ancient Fonts Are Fontastic!

February 6, 2016 by Elliot Williams 14 Comments

Doing some 8-bit ASCII art, but can’t remember where you left your copy of MicroKnight for the Amiga? Or maybe you just need some low-res-but-high-style bitmap fonts to go with your LED pixel array. No fear! Maze.io is cataloguing old text-mode fonts for you.

Textmode.es has a slew of new and old text art from both the Amiga and PC scenes. Rendering some of these correctly really relies on having the right font, so the parser piece reads many different art file formats and renders them with the requested fonts. There’s ASCII, sure, but also ICE Draw, PCBoard, Artworx, and many more. But piece needs the right fonts to do its work, which brings us back to Maze.io.

So whether you’re interested in new or old text-mode art, or just in need of some pixels to push around, have a look at Maze.io. And if you see any ROMs out there with interesting fonts, let them know.

Title image credit trueschool.se

Grandma’s Phone, DSL, And The Copper They Share

February 5, 2016 by Rud Merriam 79 Comments

My DSL line downloads at 6 megabits per second. I just ran the test. This is over a pair of copper twisted wires, the same Plain Old Telephone Service (POTS) twisted pair that connected your Grandmother’s phone to the rest of the world. In fact, if you had that phone you could connect and use it today.

I can remember the old 110 bps acoustic coupler modems. Maybe some of you can also. Do you remember upgrading to 300 bps? Wow! Triple the speed. Gradually the speed increased through 1200 to 2400, and then finally, 56.6k. All over the same of wires. Now we feel short changed if were not getting multiple megabits from DSL over that same POTS line. How can we get such speeds over a system that still allows your grandmother’s phone to be connected and dialed? How did the engineers know these increased speeds were possible?

shannon_maze_hr — Claude Shannon with his maze running mechanical mouse

The answer lies back in 1948 with Dr. Claude Shannon who wrote a seminal paper, “A Mathematical Theory of Communication”. In that paper he laid the groundwork for Information Theory. Shannon also is recognized for applying Boolean algebra, developed by George Boole, to electrical circuits. Shannon recognized that switches, at that time, and today’s logic circuits followed the rules of Boolean Algebra. This was his Master’s Thesis written in 1937.

Shannon’s Theory of Communications explains how much information you can send through a communications channel at a specified error rate. In summary, the theory says:

There is a maximum channel capacity, C,
If the rate of transmission, R, is less than C, information can be transferred at a selected small error probability using smart coding techniques,
The coding techniques require intelligent encoding techniques with longer blocks of signal data.

What the theory doesn’t provide is information on the smart coding techniques. The theory says you can do it, but not how.

In this article I’m going to describe this work without getting into the mathematics of the derivations. In another article I’ll discuss some of the smart coding techniques used to approach channel capacity. If you can understand the mathematics, here is the first part of the paper as published in the Bell System Technical Journal in July 1948 and the remainder published later that year. To walk though the system used to fit so much information on a twisted copper pair, keep reading.

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Building One Thing In China

February 2, 2016 by Brian Benchoff 34 Comments

Conventional wisdom dictates that if you need to make a million of something, you go to China. China is all about manufacturing, and there aren’t many other places on the planet that have the industry and government-subsidized shipping that will bring your product from China to people around the world. Building a million things in China is one thing, but what about building one thing? How do you create a working prototype of your latest product, and how do you make that prototype look like something that isn’t held together with zip ties and hot glue? The folks at Hatch Manufacturing have a guide for doing just that, and lucky for us, it’s a process that’s easy to replicate in any well-equipped shop.

In this tutorial/case study/PR blitz, Hatch Manufacturing takes on constructing a one-off smartphone. The Huaqiangbei markets in Shenzhen are filled with vendors selling smartphones of all shapes and sizes. If you want a miniature iPhone running Android, that’s no problem. If you want a phone that looks like a 1969 Dodge Charger with the Stars and Bars on top, you can find it in China. But how are all these phones made, and how do you show off a prototype to factories begging for business?

The answer, as is always the case, comes from one-off manufacturing. Building, assembling and reworking PCBs is a well-trodden path whose process could fill several volumes, but for this post, Hatch Manufacturing decided to focus on the plastics that go into a smartphone or tablet.

Once the case or enclosure is designed with a few CAD tools, a block of plastic is run through a mill. After that, it’s a matter of painting and finishing the latest smartphone that will show up in the Chinese market. Putting a professional finish on a block of plastic is something that will look familiar to anyone who has ever assembled a miniature plastic model. There’s priming, airbrushing, sanding, more painting, sanding, wet sanding, and still more sanding. After that comes polishing the plastic part to a fine finish. It is extraordinarily labor intensive work even for a skilled hand with the right equipment.

Once the plastics are done, the PCB, display, battery, and everything else comes together in a completely custom one-off prototype. It’s very similar to how this would be done in any small shop with a benchtop mill and a dozen grades of wet/dry sandpaper. It’s also something anyone can do, provided they have enough practice and patience.

Most Beautiful Mini-Galaga-Pi Ever!

January 30, 2016 by Elliot Williams 21 Comments

The problem with click-bait titles, besides the fact that they make the reader feel cheated and maybe a little bit dirty for reading the article, is that they leave us with nothing to say when something is truly outstanding. But the video of [Tiburcio de la Carcova] building up a mini-Galaga cabinet (complete with actual tiny CRT screen from an old portable 5″ TV) is actually the best we’ve ever seen.

Plywood is laser-cut. Custom 3D printed parts are manufactured and assembled, including the joysticks and coin door. Aluminum panels are cut on a bandsaw and bent with a hand brake. Parts are super-glued. In short, it’s a complete, sped-up video of the cutting-edge of modern DIY fab. If that’s not enough reason to spend four minutes of your time, we don’t know what is.

[Tiburcio] has also made a mini Space Invaders, and is thinking of completing the top-20 of his youth. Pacman, Asteroids, and Missile Command are next. We can’t wait.

There are (ahem) a couple of Raspberry-Pi-powered video game emulators on Hackaday, so it’s a little awkward to pick one or two to link in. We’ll leave you with this build that also uses a small CRT monitor to good effect albeit in less-fancy clothing.

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The Michigan Mighty-Mite Rides Again

January 29, 2016 by Dan Maloney 12 Comments

One of the best things about having your amateur radio license is that it allows you to legally build and operate transmitters. If you want to build a full-featured single-sideband rig with digital modes, have at it. But there’s a lot of fun to be had and a lot to learn from minimalist builds like this Michigan Mighty-Mite one-transistor 80-meter band transmitter.

If the MMM moniker sounds familiar, it may be because of this recent post. And in fact, [W2AEW]’s build was inspired by the same SolderSmoke blog posts that started [Paul Hodges] on the road to his breadboard and beer can build. [W2AEW]’s build is a bit sleeker, to be sure, but where the video really shines is in the exploration and improvement of the signal quality. The basic Mighty-Mite outputs a pretty dirty signal – [W2AEW]’s scope revealed 5 major harmonic spikes, and what was supposed to be a nice sine wave was full of divots and potholes. There’s only so much one transistor, a colorburst crystal and a couple of capacitors can do, so the video treats us to an explanation of the design of the low-pass filter needed to get rid of the harmonics and clean up the output into a nice solid sine wave.

If your Morse skills aren’t where they should be to take advantage of the Might-Mite’s CW-only mode, then you’ll need to look at other modulations. Maybe a tiny FM transmitter would suit your needs better?

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Beautiful And Bizarre Boards

January 28, 2016 by Nava Whiteford 49 Comments

weirdboard — An odd board (piezo coupler), fabbed by OSHPark.

Recently I’ve been getting curious about interesting PCB shapes. In the past I’ve always used simple Polygons, perhaps rounding out the corners to make the design a little more aesthetically pleasing. The board to the right was my introduction to the possibilities of oddly shaped boards. It’s designed to couple with a piezo buzzer (used as an actuator). I’ve been planning to have it fabricated out of FPC (Flexible Printed Circuits), but with fabrication being so cheap I sent it to OSHPark to see what they’d make of it. OSHPark doesn’t have hard specs around internal routing, but in my experience they’re up to try anything (and they’re quality is always great). The width of the prongs on the PCB shown is 5mm. I figured it was a risk, and that it was likely the FR4 could break, but it came back great!

This has led me to the realization that my boards could look much more exciting than they do currently, and that our highly optimized modern PCB fabrication process provides a lot of room for experimentation. This article will discuss some of the options available when creating non-traditional PCBs.

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Old School Gauges Let You Know Which Way The Wind Blows

January 27, 2016 by Dan Maloney 14 Comments

When your passion is a sport that depends on Mother Nature’s cooperation, you need to keep a close eye on weather conditions. With this in mind, and not one to let work distract him from an opportunity to play, [mechanicalsquid] decided to build a wind-monitoring gauge with an old-school look to let him know when the wind is right for kitesurfing.

Being an aficionado of big engineering helped [mechanicalsquid] come up with a style for his gauge – big old dials and meters. We hesitate to apply the “steampunk” label to every project that retasks old technology, but it sure looks like a couple of the gauges he used could have been for steam, so the moniker probably fits here. Weather data for favorite kitesurfing and windsurfing locales is scraped from the web and applied to the gauges to indicates wind speed and direction. [mechanicalsquid] made a valiant effort to drive the voltmeter coil directly from the Raspberry Pi, but it was not to be. Servos proved inaccurate, so steppers do the job of moving the needles on both gauges. Check out the nicely detailed build log for this one, too.

For more weather station fun be sure to check out this meter-based weather station with a slightly more modern look. And for another build in the steampunk style, this vintage meter and Nixie power display is sure to impress.