A Savage Discussion Of Measurement And Accuracy

January 7, 2022 by Ryan Flowers 69 Comments

It’s commonly said that the great thing about standards is that there are so many of them. Of course, that’s talking about competing standards. But there’s another kind of standard that you want a lot of: Measurements. Without standard measurements, the Industrial Revolution wouldn’t have been facilitated to the extent it was. The illustrious [Adam Savage] takes a deep dive into the art of measurement in the video below the break, and if you have 45 minutes to spare, you will not be disappointed.

We don’t want to give away any big spoilers, but [Adam] starts out with things we can all relate to if we’ve done any kind of measuring for accuracy: measuring between the given lines on a standard tape measure. From there he goes into calipers and other tools for measurement.

Then, out come the Big Guns. The ceramic blocks so flat that… well you’ll just have to watch it. But the discussion goes deep into nanometers, microns, and jeweled movements.

Whether you’re a machinist or a garage hacker with nothing more than a stick welder and an angle grinder at your disposal, or anywhere in between in any segment of being a maker, this video is for you. [Adam]’s enthusiasm is off the charts in this diatribe, and we have to admit- it’s contagious! We’ve never been so excited about measuring things.

Of course, if you need to measurement tool, you can just build a measurement tool. It’s all subjective, after all.

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Acordeonador, an 555 accordion powered by a CD player based genrator

CD Player Powered 555 Piano Goes Accordion To Plan

December 30, 2021 by Ryan Flowers 8 Comments

Ah yes, the 555 piano project. Be it the Atari Punk Console, or some other 555 based synthesizer, Hackers just love to hear what the 555 can do when attached to a few passives and a speaker. It’s a sound to behold. But for [Berna], that wasn’t quite enough! Below the break, you can see his creation, called the Acordeonador.

A portmanteau of the Spanish words for “Accordion” and Generator”, the Acordeonador does what no project we’ve seen so far can do: It turns a CD drive into a generator for a 555 based synthesizer.

To give the Acordeonador a more analog feeling, a large 4700uf electrolytic capacitor stores just enough energy to make the music generation more than an on/off affair. It’s a great effect, and it works well! Not being one to leave any details out, [Berna] prototyped the build on perf board and then covered the board in what appears to be an wood grained contact paper, giving it that 1970’s dual keyboard electric organ feel.

It really just goes to prove that a 555 project can be the source of a great time! Hackaday is rife with 555 projects, but if you enjoy this, be sure to check out The Most Important Device In the Universe, which is of course powered by a 555. Continue reading “CD Player Powered 555 Piano Goes Accordion To Plan” →

Blender? No, Grinder

December 25, 2021 by Elliot Williams 12 Comments

[Leandro Felipe] is no stranger to the dirty hack, and this video of his conversion of a blender into a handheld rotary grinding tool is no exception. (Embedded below.) But the end result is something pretty useful — a lighter and more maneuverable rotary grinder that’s got a lot more grunt to boot.

(The video is in Portuguese, but the captions work pretty well, once you get over the fact that the robots translate “grinding tool” as “rectifier” a lot of the time. And anyway, you’re here for the hacks.)

The highlights are a handmade coupling that mates the blender motor with the flexible shaft and chuck, purchased separately. And the flattened-out PVC pipe used as a mounting bracket. And him using the motor itself against a file to “lathe” down the drive shaft. And…

The tip of the day comes when he holds the blender motor in a metal vise to test it out. Metal and spinning magnets — what’s the worst that could happen? Sparks, smoke, and a trip to the thrift store for another used blender.

If you just want to see the finished piece, you can jump ahead to the end. But it’s basically, get yourself a speed-adjustable blender, couple it to the shaft of an off-the shelf grinder, and you’re set.

It’s an idea so conceptually easy, you might wonder if Hackaday has ever showcased a blender dr3mel before. We have. What else can you power with a blender motor?

Thanks [Danjovic] for the tip!

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All Hail Your New Giant 555 Timer Overlord

December 20, 2021 by Tom Nardi 46 Comments

You asked for it, and now you’ve got it. It’s taken more than a decade of accumulated complaining, but this gigantic 555 timer IC has finally gathered enough psychokinetic energy to take corporeal form and demand fealty from the readers of Hackaday.

Or not. The less exciting explanation is that creator [Rudraksha Vegad] was looking for a way to combine his interests in discrete electronic components and woodworking. The result is an incredible build that’s more than just a conversation starter; this desktop-sized version of the iconic integrated timer circuit is fully functional. You can even hook it up to a breadboard, assuming you’ve got some alligator clips handy.

Lifting the lid on this wooden “chip” uncovers an intricate hand-wired array of discrete components that stand in for the microscopic goings on inside the real thing. He’s even gone through the trouble of recreating the symbols for the comparators and flip-flops that you’d see in a diagram of a 555 using wooden shapes to elevate their respective components. It might not fit the classical definition, but surely this must count as some form of circuit sculpture.

[Rudraksha] credits several other projects for not just inspiring him to create his own mega 555, but for helping him wrap his head around the internal workings of everyone’s favorite IC. Using components he salvaged from old hardware, he says the project ended up being very educational for him. These days, when most makers are more likely to reach for a microcontroller than a logic chip, spending some quality time with transistors and passives can be quite illuminating.

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Building A Custom Branding Iron With Swappable Date Blocks

December 17, 2021 by Lewin Day 6 Comments

Branding can be done on wood with just about any old bit of hot metal, but if you want to do it well, properly-crafted tooling will go a long way. [Wesley Treat] has built just that with this modular branding iron design.

The branding tooling itself is machined out of brass on an X-Carve CNC router, using [Wesley]’s own logo. The part is sanded after machining to remove tooling marks. A smaller brass slug is then machined with the numerals for various years with which [Wesley] may wish to stamp his projects.

Rather than hacking something sloppy together, the iron itself is assembled with a beautifully wood-turned handle of his own creation and a steel backing plate to hold the tooling. The date is separately removable from the main logo itself for easy changes in future. Naturally, the tool graphics are done in reverse so as to register the right way around when burned onto wood.

The tool is used with a torch to heat the brass up such that it can leave its impression on wooden surfaces. The final results are solid, if not quite perfect; getting the temperature across the tool perfectly matched would be key to getting the cleanest results. An electric heating element running in closed loop could be a way to achieve this.

Fundamentally, it’s a tidy way to mark your wooden projects in a hurry. We’ve seen wood burning reach even greater heights, too, such as with this CNC pyrography machine. Video after the break.

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The insides of a coffee machine replaced with new smart electronics

Add Smarts To Your Old Capsule Coffee Maker

December 16, 2021 by Chris Wilkinson 12 Comments

Everyone has their preferred method of making (and consuming) coffee. While modern coffee makers are starting to come standard with IoT and ‘smart’ capabilities, owners of older models should fear not, as [Andreas Skoglund] shows how just about any old machine can be upgraded with the latest automation wizardry.

The most involved part of this conversion is removing the electronic guts of the Dolce Gusto donor machine, leaving just the original heater, pump and the control levers. With safety in mind, the user must make the machine ‘hot’ by configuring the levers and replacing the coffee capsule manually, otherwise no automated coffee magic can take place.

A low-tech relay powers on the coffee maker, with the entire logic supported by an off-the-shelf microcontroller. If you’re using a Particle.io controller, the provided instructions offer some helpful tips on automatically brewing your first beverage. From there it’s trivial to start using Home Assistant to set up various rules and schedules for your coffee drinking pleasure. You can even select whether you want a small or large cup.

There’s a few improvements that our coffee-starved hero suggests implementing, such as upgrading the power supply, as well as investing in refillable capsules to spite a certain global conglomerate corporation (plus it’s cheaper and much better for the environment). We’re not short on coffee-inspired hacks, so why not also check out this AI Powered Coffee Maker.

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Wii Meets Its End In Breadcrumb Jail

December 15, 2021 by Arya Voronova 9 Comments

One of often encountered traits of a hacker is an ability to build devices into places where they don’t belong. Perhaps, [sonictimm]’s self-descriptive WiiinToaster was somewhat of an inevitability. Inspired by the legendary Nintoaster project which used a NES, this is a modern take on the concept, putting a Wii inside what used to be an ordinary bread-making kitchen appliance. [Sonictimm] has taken care to make it as functional while reusing the user interface options commonly found in a toaster, with some of the Wii’s connections routed to the original buttons and the lever. It’s compatible with everything that the Wii supports in its standard, non-toaster form – the only function that had to be sacrificed was the “making toast” part of it, but some would argue it’d be a bit counterproductive to leave in.

[Sonictimm] says it took five years from building the WiiinToaster to documenting it, which sounds about right for an average project. If you, like many, have a Wii laying around that you haven’t been using for years, building it into a toaster (or any other place a Wii shouldn’t be) is a decent weekend project. Perhaps, a spacier chassis will also help with the overheating problems plaguing some earlier Wii models. One thing we would not recommend, however, is building a toaster into a Wii case – unless you like to see your creations self-immolate, in which case, make sure to film it and grace our Tips line with a YouTube link. There’s also a challenge for the achievement-minded hackers out there – making a rebuild so daring, it gets a DMCA notice from Nintendo.

It wouldn’t be the first time we feature a Nintendo console reborn in a toaster’s shell, with NES and SNES projects coming to mind. If you’re interested in other directions of Wii rebuilds, perhaps you could make an Altoids-sized FrankenWii, or an unholy hybrid of three consoles. And if you do build a Switchster, or a ToaDSter (perhaps, best suited for a waffle iron), we’d love to take a look!

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