A Wooden Based, CD Stepper Scribbler

October 27, 2015 by Rud Merriam 7 Comments

[Rohit Gupta] is back with a plotter made from scrap CD drives and an old RC servo. [Rohit] is working on hacks to create CNC machines and sharing his activities with the world. His CNC design calls for salvaged stepper motors so he first built a device for testing them. You’ve got to admire his use of the language. He named his plotter project ‘Sketchy’ and his motor tester is called ‘Easy Peasy’.

After finding some CD drives at the scrap pile he tore them down to test with Easy Peasy. The raw materials for the frame came from a wooden crate for an AC unit but he didn’t just start cutting it up. Nope, first he created plans with CAD; now that’s a hack you have to admire.

With the steppers tested working, and the base build under way he moved onto the control system. Originally the hardware was demonstrated using an MSP430. This worked, but a flaw in the hardware design was found. With the pen attached directly to the servo horn, it would draw a long line when being rotated away from the drawing position.

The fix is a replacement servo setup which lifts the pen up instead of rotating it. But that showed that the drawing surface wasn’t smooth. The pen kept missing places or getting caught and destroyed. The use of a spring loaded pen solved this issue. Success!

One further change migrated away from the MSP430 in favor of an Arduino Pro Mini in order to use a GRBL library instead of the g-code generator which was performing questionably. Since he likes Hackaday so much one of his first attempts with the final version of Sketchy was our logo, shown in the video after the break.

When we last saw [Rohit] he had created a fancy PCB ruler to measure components.

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Turning Your CNC Into A Vinyl Cutter

October 7, 2015 by James Hobson 17 Comments

This may seem like a no-brainer, but it’s actually pretty easy to modify your CNC machine to hold a vinyl cutter blade in order to do stencils or even cut out vinyl logos!

[Jouni] designed a holder for a standard Roland vinyl/sticker cutter blade (replacement with 5 blades is about $10 on eBay). It’s made to fit his specific CNC which uses a 65mm spindle, with a 49mm mounting ring — but the file could be easily modified to suit others.

Simply clamp your plastic or vinyl onto a flat piece of wood, and get stenciling! [Jouni’s] included his .STL file on his site in case anyone wants to try it out. While he’s designed it for 3D printing, you could probably CNC mill it as well — which would kinda make more sense…

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Hackaday SuperConference Call For Proposal

October 4, 2015 by Mike Szczys 12 Comments

We’ve been keeping pretty quiet about the Hackaday SuperConference, but rest assured a full-blown announcement is on the way soon. For now we need your help getting the word out to presenters. Do you have a favorite hardware designer, hacker, or project? Get to work convincing them to Submit a Talk or Workshop proposal for the Hackaday SuperConference. Of course if you yourself fall into one of these categories, consider this your invitation to submit! Proposals are due October 10th.

The Hackaday SuperConference is the hardware con you’ve been waiting for. The two-day event will be held in San Francisco on November 14th and 15th. It features workshops and talks on hardware creation with topics like hardware engineering, creativity in technical design, product design, and prototyping. The winner of the 2015 Hackaday Prize, Best Product, and runners-up will be announced at the SuperCon.

The 2015 Hackaday Prize is sponsored by:

FPGA CNC

September 21, 2015 by Al Williams 18 Comments

When you think of a CNC controller you probably think of a PC with a parallel port or some microcontroller-based solution like a Smoothie Board. [Mhouse1] has a different idea: use FPGAs as CNC controllers.

FPGAs inherently handle things in parallel, so processing G code, computing curves and accelerations, and driving multiple stepper motors at one time would not be an issue at all for an FPGA. Most computer-based designs will have slight delays when trying to drive everything at once and this introduces some mechanical jitter. Even worse jitter occurs when you have an old PC trying to run everything when some other task takes over the CPU.

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CNC’ed Business Card

September 10, 2015 by Anool Mahidharia 9 Comments

Hobby CNC mills have made rapid prototyping easier and faster for hackers. One really useful application is quickly fabricating your own milled PCB’s. [proto logical] built a Reference PCB Business Card using his CNC mill after repeatedly coming across other hackers who were not too convinced about the capabilities of CNC mills in routing PCB’s (also referred to as isolation milling). He thought of making a business card sized reference PCB to show around when he bumps into such folks.

To keep it useful, he included inch and centimetre scales, 0.1″ grid of holes, reference track widths from 16 mil to 66 mil, a few common drill holes and vias and some SMD foot prints. The single sided board is 50 mil thick, so it doesn’t bulk up his wallet. He’s posted the Eagle board file (direct download) and G-code (text file) for those interested in milling their own reference boards. The idea isn’t new – it’s been tried several times in different form factors in the past, generally using more traditional techniques. [proto logical] got inspiration from [Rohit Gupta’s] TinkerRule – The Maker’s Swiss Army Knife. Then there’s the very popular uRuler made by [Dave Jones] of EEVBlog fame. If you have any suggestions on improving the design, chime in with comments here.

Thanks to [ACG] for sending in this tip that he dug up while looking for CNC routed PCB’s.

The IPad Controlled Camera Slider

September 8, 2015 by Brian Benchoff 20 Comments

[Daniel] and [Tobias] dabble in videography and while they would love a camera slider controlled by their favorite iDevice, commercial motorized camera sliders are expensive, and there’s no great open source alternative out there. They decided to build one for themselves that can be controlled either from a PS3 controller or from its own iPad app with the help of an ESP8266 WiFi module.

The camera slider is a two-axis ordeal, with one axis sliding the camera along two solid rails, and the other panning the camera. The circuit board was milled by the guys and includes an ATMega328 controlling two Pololu stepper drivers. An ESP8266 is thrown into the mix, and is easily implemented on the device; it’s just an MAX232 chip listening to the Tx and Rx lines of the WiFi module and translating that to something the ATMega can understand.

By far the most impressive part of this project is the iPad app. This app can be controlled ‘live’ and the movements can be recorded for later playback. Alternatively, the app has a simple scripting function that performs various actions such as movement and rotation over time. The second mode is great for time lapse shots. Because this camera slider uses websockets for the connection, the guys should also be able to write a web client for the slider, just in case they wanted the ultimate webcam.

You can check out [Daniel] and [Tobias]’ demo reel for their camera slider below.

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How To Upgrade A Chinese CNC Machine

September 8, 2015 by James Hobson 38 Comments

Looking to add a small CNC machine to your garage or hackerspace’s arsenal of tools? Like any tools — China has you covered for the cheap options — but the question is, is it worth it? Typically it depends on the tool, but when you can upgrade your 3040 CNC router to use USB instead of a parallel port with the TinyG motion controller… most definitely!

The 3040 or 3020 CNC router is a popular Chinese machine used by many hobbyists — and for good reason. A rigid all-aluminum frame, decent stepper motors and pretty good resolution? It’s not a bad deal for around $1000USD. We’ve covered it many times before. Problem is, the electronics are a bit out-dated. Particularly in the fact that it uses Mach3 with a parallel port… Come on, who has a parallel port these days?

[John Lauer] set out to fix this. The TinyG is a motor controller we’ve covered a few times before as well — it was just waiting to be fitted into a 3040 CNC in order to run a better control system, like ChiliPeppr!

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