Join Hackaday And Tindie This Thursday At Open Hardware Summit

September 25, 2018 by Brian Benchoff 2 Comments

This weekend Hackaday and Tindie will be trekking out to beautiful Cambridge, Massachusetts, for the greatest congregation of Open Source hardware enthusiasts on the planet. This is the Open Hardware Summit. It’s every year, most of the time in different places, and this year it’s back in the hallowed halls of MIT. Somebody put a car on the roof before we do.

The schedule for this year’s Open Hardware Summit is stuffed to the gills with interesting presentations sure to satiate every hardware nerd. We’ve got talks on Open Source Software Defined Radio, and the people behind the Hackaday Prize entry Programmable Air will be there talking about controlling soft robotics.

Really, though, this is an extravaganza filled with the people who make things, and here you’re not going to find a better crew. At every Open Hardware Summit we’ve attended, you can’t turn your head without locking eyes with someone with an interesting story of hardware heroics to tell.

This is, without a doubt, the greatest gathering of the people behind all your favorite hardware designs. The greats of 3D printing will be there, we’re going to get an update on the now two-year-old Open Hardware Certification program (hint: great success!), and there’s an awesome badge, as always. There will be some extra-special Hackaday swag in the goodie bags, sure to be a collectable. We’re going to be there with boots on the ground, but it’s still not too late to get tickets if you’re in the Boston area.

A Rotary Axis CNC Machine

September 24, 2018 by Brian Benchoff 20 Comments

There’s a certain class of parts that just can’t be made on a standard 3-axis mill, nor with a 3D printer or a lathe. These parts — weird screws, camshafts, strange gears, or simply a shaft with a keyway (or two) — can really only be made with a rotary axis on a CNC machine. Sure, you could buy a rotary axis for a Haas or Tormach for thousands of dollars, or you could build your own. That’s exactly what [Adam Zeloof] and [Matt Martone] did with their project at this year’s World Maker Faire in New York. It’s the Rotomill, a simple three-axis CNC machine, with a rotary axis, that just about anyone can build.

The design of the Rotomill uses a standard, off-the-shelf Makita rotary tool for the spindle, and uses leadscrews to move the X and Z axes around with NEMA 24 stepper motors. The A axis — the rotary bit — is driven through a worm gear, also powered by a NEMA 24. Right now this provides more than enough power to cut foam, plastic, and wood, and should be enough to cut aluminum. That last feat is as yet untested, but the design is open enough that a much more powerful spindle could be attached.

The software for this machine is a bit weird. For most CNC machines with a rotary axis, the A axis is treated as such — a rotary axis. For the Rotomill, [Adam] and [Matt] are generating G Code like it’s a normal Cartesian machine, only with one axis ‘wrapped’ around itself. This is all done through Autodesk HSM, and a properly configured Arduino running GRBL makes sense of all this arcane geometry.

It’s a great looking machine, and the guys behind it say it’s significantly less expensive than any other machine with a rotary axis. That’s to be expected, as it’s basically a five axis mill with two axes removed. Still, this entire project was built for about $2000, and some enterprising salvage and hacking could bring that price down a bit.

Maker Faire NY: Programmable Air

September 22, 2018 by Brian Benchoff 10 Comments

At this year’s World Maker Faire in New York City we’re astonished and proud to run into some of the best projects that are currently in the running for the Hackaday Prize. One of these is Programmable Air, from [Amitabh], and it’s the solution to pneumatics and pressure sensing in Maker and IoT devices.

The idea behind Programmable Air is to create the cheapest, most hacker-friendly system for dealing with inflatable and vacuum-based robotics. Yes, pneumatic robotics might sound weird, but there’s plenty of projects that could make use of a system like this. The Glaucus is one of the greatest soft robotic projects we’ve ever seen, and it turns a bit of silicone into a quadruped robot with no moving parts. The only control you have over this robot is inflating one side or the other while watching this silicone slug slowly crawl forward. This same sort of system can be expanded to a silicone robot tentacle, too.

On display at the Programmable Air booth were three examples of how this device could be used. The first was a simple pressure sensor — a weird silicone pig with some tubing coming out of the nostrils was connected to the Programmable Air module. Squeeze the pig, and some RGB LEDs light up. The second demo was a balloon inflating and deflating automatically. The third demo was a ‘jamming gripper’, basically a balloon filled with rice or coffee grounds, connected to a pump. If you take this balloon, jam it onto an odd-shaped object and suck the air out, it becomes a gripper for a robotic arm. All of these are possible with Programmable Air.

Right now, [Amitabh] has just finalized the design and is getting ready to move into mass production. You can get some updates for this really novel air-powered robotics platform over on the main website, or check out the project over on Hackaday.io.

Prusa Introduces A Resin Printer At Maker Faire NY

September 22, 2018 by Brian Benchoff 35 Comments

For one reason or another, the World Maker Faire in New York has become the preeminent place to launch 3D printers. MakerBot did it with the Thing-O-Matic way back when, and over the years we’ve seen some interesting new advances come out of Queens during one special weekend in September.

Today Prusa Research announced their latest creation. It’s the resin printer you’ve all been waiting for. The Prusa SL1 is aiming to become the Prusa Mk 3 of the resin printer world: it’s a solid printer, it’s relatively cheap (kit price starts at $1299/€1299), and it produces prints that are at least as good as resin printers that cost three times as much.

The tech inside the SL1 is about what you’d expect if you’ve been following resin printers for a while. The resin is activated by a bank of LEDs shining through a photomask, in this case a 5.5 inch, 1440p display. Everything is printed on a removable bed that can be transferred over to a separate ‘curing chamber’ after the print is done. It’s more or less what you would expect, but there are some fascinating refinements to the design that make this a resin printer worthy of carrying the Prusa name.

Common problems with a masked SLA printer that uses LEDs and an LCD are the interface between the LCD and the resin, and the temperature of the display itself. Resin is not kind to LCD displays, and to remedy this problem, Prusa has included an FEP film on the bottom of the removable tank. This is a user-replaceable part (technically a consumable, at least to the same extent as a PEI build plate on a filament printer), and Prusa will be selling those as spare parts on their store. The LCD is also cooled; one of the major drawbacks of shining several watts of UV through an LCD is the lifetime of the display. Cooling the display helps, and should greatly increase the lifetime of the printer. All of this is wrapped up in an exceptionally heavy metal case with the lovely hinged UV-opaque orange plastic lid.

Of course, saying you’ve built a resin printer is one thing, but how do the prints look? Exceptional. The Prusa booth at Maker Faire was loaded up with sample prints from the machine, and they’re of the same high quality you would expect from the Form 3D printers that have been the go-to in the resin printer world. The Prusa SLA also works with big-O Open resins, meaning you’re not tied to a single resin vendor.

This is just the announcement of the Prusa resin printer, but they are taking preorders. The price for the kit — no word on how complex of a kit it is — is $1300, while the assembled printer is $1600, with the first units shipping in January.

Convince Your Boss To Send You To Supercon

September 21, 2018 by Mike Szczys 6 Comments

The Hackaday Superconference is rapidly approaching and you need to be there. The good news is, if you play your cards right you can get your boss to sign off on sending you to Supercon as part of your professional development.

This is the Ultimate Hardware Conference. This is your chance to recharge your batteries and come back energized for an amazing year ahead. You’ll be among hundreds of people who love to push the boundaries of what is possible. Dozens of talks and workshops take place over the backdrop of three days worth of a Hacker Village atmosphere focusing on a badge hacking demoscene.

We’re here to help you get to yes with the powers that be in your company. If you have a tight set of requirements that dictate what counts as professional development, we have a template to use in formulating your ask. Fill in this letter with the details that work for you and head over to the corner office with this in hand.

If you already have a supervisor who understands the hacker lifestyle, the best route is to show off the best Supercon has to offer. Share the playlist of talks from 2017 with them and you’re a shoe-in for your company’s conference attendance budget. And while you’re at it, try to convince your boss to come along for the fun!

See you in November!

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The Use And Abuse Of CT Scanners

September 20, 2018 by Jenny List 22 Comments

David Mills is as a research scientist at the cutting edge of medical imaging. His work doesn’t involve the scanners you might find yourself being thrust into in a hospital should you be unfortunate enough to injure yourself. He’s working with a higher grade of equipment, he pushes the boundaries of the art with much smaller, very high resolution CT scanners for research at a university dental school.

He’s also a friend of Hackaday and we were excited for his talk on interesting uses for CT scanners at EMF Camp this summer. David takes us into that world with history of these tools, a few examples of teeth and bone scans, and then delves into some of the more unusual applications to which his very specialist equipment has been applied. Join me after the break as we cover the lesser known ways to put x-ray technology to work.

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Electromagnetic Field: Speczilla!

September 15, 2018 by Jenny List 9 Comments

It is a golden rule of the journalist’s art, that we report the news, we don’t make it. But just occasionally we find ourselves in the odd position of being in the right place such that one of our throwaway comments or actions has the unintended consequence of seeding a story. This is one of those moments, so it’s a rare case of use of the first person in a daily piece as your scribe instead of Hackaday’s usual second person.

At the SHA2017 hacker camp in the Netherlands, [Matt “Gasman” Westcott] gave his presentation on composing a chiptune from an audience suggestion. Afterwards my Tweet about never having seen a Sinclair Spectrum as large as the one on the presentation screen grew a life of its own and became the idea for a project, which in turn at Electromagnetic Field 2018 was exhibited as a giant-sized fully working Sinclair ZX Spectrum.

Since much of the work was performed in Oxford Hackspace I saw Matt’s progression, his first experiments with foam rubber keys, then as he refined his two-wire switch mechanism. Early experiments hooking a row of them up to a real Spectrum motherboard weren’t the success he’d hoped for, so he moved to the FUSE emulator on a Raspberry Pi. A huge effort and needlework learning curve plus a lot of help from OxHack’s textile specialists and buying his local furniture store’s entire stock of foam allowed him to perfect a facsimile of the classic Spectrum’s case and blue rubber keys, while its lettering and iconic BASIC keywords were vinyl-cut at rLab in Reading. A Milton Keynes Makerspace member provided transport to the camp where it was united with a huge TV in a gazebo, completing the trio of local spaces.

At the camp, though it suffered a few technical hitches along the way it was rather a success. There were two techniques, kneeling down and pressing keys with the palm of your hand, or dancing on them in socked feet for complex manoeuvres. The trademark single-key-press BASIC keywords took a little while to re-learn though, there was a time when those were instinctive.

We’d normally wrap a piece like this one up with a link or two. To other projects perhaps, or other hacks from the same person. But in this case we have neither another home computer on this scale, nor any hacks from [Matt], as he’s well known in the European arm of our community for something completely different. As [Gasman] he’s a chiptune artist par excellence, as you can see if you watch his set from the 2014 Electromagnetic Field.