A Simple Air Suspension Demo With Lego Technic

The most common suspension systems on automobiles rely on simple metal springs. Leaf spring and coil spring designs both have their pros and cons, but fundamentally it’s all about flexing metal doing the work. Air suspension works altogether differently, employing gas as a spring, as demonstrated by this simple Lego build from [JBRIX]. 

The suspension system is employed on a Lego Technic car, with a relatively unsophisticated design. The car has no real form of propusion, and serves solely to demonstrate the air suspension design. They may look like dampers, but the system is actually using Lego pneumatic pistons as springs for each wheel. The pistons are connected to the upper control arm of a double wishbone suspension setup. Each piston is pneumatically connected to a main reservoir. With the reservoir, and thus the pistons, pressurized, the suspension system can support the weight of the car. If a bump perturbs a wheel, the piston compresses the air in the system, which then returns the piston to its original position, thus serving as a spring. If the reservoir is vented, the suspension collapses. Air springs on real, full-sized automobiles work in basically the same way. However, they usually have a separate reservoir per corner, keeping each wheel’s suspension independent.

Overall, if you’re working on some kind of Lego rambler, you might find this suspension concept useful. Alternatively, you might simply find it good as a learning aid. If you want to learn more about oddball suspension systems, we can help there too. Video after the break.

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Lego Orrery

LEGOpunk Orrery Knows Just The Right Technics

Is the unmistakable sound of the shuffling of LEGO pieces being dug through burned into your psyche? Did the catalog of ever more complex Technic pieces send your imagination soaring into the stratosphere and beyond? Judging by the artful contraption in the video below the break, we are fairly certain that [Marian] can relate to these things.

No doubt inspired by classic orreries driven by clockwork, [Marian]’s LEGO Sun-Earth-Moon orrery is instead driven by either hand cranks or by electric motors. The orrery aims to be astronomically correct. To that end, a full revolution of a hand crank produces a full day’s worth of movement.

Solar and lunar eclipses can be demonstrated, along with numerous other principals such as the tilt of the earth, moon phases, tidal locking, and more, which can be found at the project page.

While classical orreries predate the Victorian era, there seems to be an almost inexplicable link between orreries and the Steampunk aesthetic. But [Marian]’s orrery brought the term “LEGOpunk” to mind. Could it be? Given that there are 2305 pieces and 264 pages of instructions with 436 steps, we think so!

We’ve covered just a few orreries in the past, from this somewhat simple laser cut orrery to this horrifically complex and beautiful thing hereContinue reading “LEGOpunk Orrery Knows Just The Right Technics”

Magnetic Couplings Make This Lego Submarine Watertight

Although you’d be hard-pressed to tell in some areas, it’s summer in the northern hemisphere, which always seems to bring out the projects that require a swimming pool for adequate testing. The [Brick Experiment Channel]’s latest build, a submersible made almost entirely from Lego, is one such project and has us pining for weather that makes a dip sensible rather than suicidal.

The sub featured in the video below is a significant improvement over the “Sub in a Jug” approach the [Brick Experiment Channel] favored for version 1. Rather than starting with a vessel specifically designed not to hold water, the hull for this vessel is an IKEA food container, with a stout glass body and a flexible lid with silicone seals. And instead of penetrating the hull for driveshafts and attempting to seal them, this time around he built clever magnetic couplings.

The couplings transmit torque from the motors on the inside to gears and props on the outside. And where the first version used a syringe-pump ballast tank to control the depth, this one uses vertical thrusters. The flexible lid proved to be a problem with that scheme, since it tended to collapse as the depth increased, preventing the sub from surfacing. That was solved with some Lego bracing and adjustment of the lead shot ballast used to keep the sub neutrally buoyant.

This looks like a ton of summer fun, and even if you don’t have Legos galore to work with, it could easily be adapted to other materials. There are a ton of other fun [BEC] Lego builds to check out, some of which we’ve covered, including a Lego drone and a playing card shooter.

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Hackaday Links: June 14, 2020

You say you want to go to Mars, but the vanishingly thin atmosphere, the toxic and corrosive soil, the bitter cold, the deadly radiation that sleets down constantly, and the long, perilous journey that you probably won’t return from has turned you off a little. Fear not, because there’s still a way for you to get at least part of you to Mars: your intelligence. Curiosity, the Mars rover that’s on the eighth year of its 90-day mission, is completely remote-controlled, and NASA would like to add some self-driving capabilities to it. Which is why they’re asking for human help in classifying thousands of images of the Martian surface. By annotating images and pointing out what looks like soil and what looks like rock, you’ll be training an algorithm that one day might be sent up to the rover. If you’ve got the time, give it a shot — it seems a better use of time than training our eventual AI overlords.

We got a tip this week that ASTM, the international standards organization, has made its collection of standards for testing PPE available to the public. With titles like “Standard Test Method for Resistance of Medical Face Masks to Penetration by Synthetic Blood (Horizontal Projection of Fixed Volume at a Known Velocity)”, it seems like the standards body wants to make sure that that homebrew PPE gets tested properly before being put into service. The timing of this release is fortuitous since this week’s Hack Chat features Hiram Gay and Lex Kravitz, colleagues from the Washington University School of Medicine who will talk about what they did to test a respirator made from a full-face snorkel mask.

There’s little doubt that Lego played a huge part in the development of many engineers, and many of us never really put them away for good. We still pull them out occasionally, for fun or even for work, especially the Technic parts, which make a great prototyping system. But what if you need a Technic piece that you don’t have, or one that never existed in the first place? Easy — design and print your own custom Technic pieces. Lego Part Designer is a web app that breaks Technic parts down into five possible blocks, and lets you combine them as you see fit. We doubt that most FDM printers can deal with the fine tolerances needed for that satisfying Lego fit, but good enough might be all you need to get a design working.

Chances are pretty good that you’ve participated in more than a few video conferencing sessions lately, and if you’re anything like us you’ve found the experience somewhat lacking. The standard UI, with everyone in the conference organized in orderly rows and columns, reminds us of either a police line-up or the opening of The Brady Bunch, neither of which is particularly appealing. The paradigm could use a little rethinking, which is what Laptops in Space aims to do. By putting each participant’s video feed in a virtual laptop and letting them float in space, you’re supposed to have a more organic meeting experience. There’s a tweet with a short clip, or you can try it yourself. We’re not sure how we feel about it yet, but we’re glad someone is at least trying something new in this space.

And finally, if you’re in need of a primer on charlieplexing, or perhaps just need to brush up on the topic, [pileofstuff] has just released a video that might be just what you need. He explains the tri-state logic LED multiplexing method in detail, and even goes into some alternate uses, like using optocouplers to drive higher loads. We like his style — informal, but with a good level of detail that serves as a jumping-off point for further exploration.

Custom Lego Server Case Looks As Though It Came Straight From A Data Center

The picture above appears to show two unremarkable 2U rack servers, of the kind that are probably hosting the page you’re reading right now. Nothing special there – until you look carefully and realize that the rack server case on the left is made entirely from Lego. And what’s more, the server even works.

When it comes to building Lego computers, [Mike Schropp] is the guy to call. We’ve previously featured his Lego gaming computer, a striking case wrapped around what was a quite capable machine by 2016 standards, as well as an earlier case that reminds us a little of a NeXT. His reputation for Lego-clad computers led server maker Silicon Mechanics to commission a case for a trade show, and [Mike] jumped at the challenge.

Making a home-grade machine is one thing, but supporting all the heavy drives, power supplies, and fans needed to make the machine work is something else. He used a combination of traditional Lego pieces along with a fair sampling of parts from the Lego Technics line to pull off the build, which looks nearly perfect. Sadly, the Lego unit sizes make the case slightly taller than 2U, but that’s a small quibble when everything else matches so well, even the colors. And the fact that the server works, obviously important for a trade show demo, is pretty amazing too. The power supplies are even hot-swappable!

Congratulations to [Mike] on yet another outstanding Lego creation.

FOSSCON 2018: Where Open Source And LEGO Collide

It probably won’t come as a surprise to anyone reading this, but hackers and makers absolutely love LEGO. We think you’d be hard pressed to find a Hackaday reader, young or old, that hasn’t spent some quality time with the little plastic bricks from Billund, Denmark. So it follows that there’s a considerable community of individuals who leverage their better than average technical prowess to utilize LEGO in new and unique ways. But the activities and history of these LEGO hackers is not exactly common knowledge to those who aren’t heavily vested in the hobby.

During the recent FOSSCON 2018 in Philadelphia, Daniel Pikora gave attendees a comprehensive look at the intersection of open source development and the world’s most popular brand of construction toys. A software developer with a penchant for open source code by trade, he’s also an avid member of what’s known as the Adult Fan of LEGO (AFOL) community who’s exhibited his creations at shows across the United States and Canada. Such a unique perspective, with a foot in both the FOSS and LEGO camps, makes Daniel an ideal tour guide for this particular microcosm of toys and tech.

In a whirlwind presentation that took attendees through 49 slides in about as many minutes, Daniel covered LEGO’s beginnings in the 1930s to the rise of 3D printed custom bricks, and everything in between. Some of the engineering-centric product lines, such as Technic and Mindstorms, were already fairly well known to the types of folk who spent a beautiful Saturday in Philadelphia at an open source conference. But Daniel’s deep-dive into the long history of open source LEGO projects brought to light the work of so many dedicated developers that everyone walked away with a newfound respect for the amount of work the AFOL community has put into elevating LEGO from a child’s toy to a legitimate tool. Join me below for a look at the particulars of that deep dive.

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Freakishly Agile Crawler Rocks All-LEGO Mechanum Wheels

Mechanum wheels are great, but you have to have them perfectly alined or they come across a little clunky, giving your robot a herky-jerky movement. Robotics educator and supreme LEGO builder [Yoshihito Isogawa] built a mechanum-wheeled rover that has the angles right: each wheel consists of 12 smaller rubber tires angled at 45 degrees. The key to the project is Part Number 85940, accurately if unsexily named “double Ø4.85 hole w/ Ø3.2 shaft”. It consists of a double technic hole with a shaft projecting in a 45-degree angle.

Unlike his omni-roller project with 3 large wheels and the mechanum tank treads he built for another project, this one features the gold standard of mechanum movement: creepy agility. He also did a version with 9 side rollers per wheel, and it was nearly as stable.

Hackaday loves [Yoshihito]’s great creations, which are as beautiful and elegant as they are functional. His all-LEGO centrifugal pump and his spirograph machine make expert use of parts to make the builds as simple as possible.

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