Often it feels as if soldering is deemed to be more of an art form than something that’s underpinned by the cold, hard reality of physics and chemistry. From organic chemistry with rosin, to the material properties of fragile gold bond wires and silicon dies inside IC packages and the effects of thermal stress on the different parts of an IC package, it’s a complicated topic that deserves a lot more attention than it usually gets.
A casual inquiry around one’s friends, acquaintances, colleagues and perfect strangers on the internet usually reveals the same pattern: people have picked up a soldering iron at some point, and either figured out what seemed to work through trial and error, or learned from someone else who has learned what seemed to work through trial and error. Can we say something scientific about soldering?
This week marks the twenty-five year anniversary of the demise of Commodore International. This weekend, pour one out for our lost homies.
Commodore began life as a corporate entity in 1954 headed by Jack Tramiel. Tramiel, a Holocaust survivor, moved to New York after the war where he became a taxi driver. This job led him to create a typewriter repair shop in Bronx. Wanting a ‘military-style’ name for his business, and the names ‘Admiral’ and ‘General’ already taken, and ‘Lieutenant’ simply being a bad name, Tramiel chose the rank of Commodore.
Later, a deal was inked with a Czechoslovakian typewriter manufacture to assemble typewriters for the North American market, and Commodore Business Machines was born. Of course, no one cares about this pre-history of Commodore, for the same reason that very few people care about a company that makes filing cabinets. On the electronics side of the business, Commodore made digital calculators. In 1975, Commodore bought MOS, Inc., manufacturers of those calculator chips. This purchase of MOS brought Chuck Peddle to Commodore as the Head of Engineering. The calculators turned into computers, and the Commodore we know and love was born.
The world’s largest aircraft is flying. Stratolaunch took to the skies in test flights leading up to its main mission to take rockets up to 20,000 feet on the first stage of their flight to space. But the Stratolaunch is a remarkable aircraft, a one-of-a-kind, and unlike anything ever built before. It can lift a massive 250 tons into the air, and it can bring it back down again.
By most measures that matter, the Stratolaunch is the largest aircraft ever flown. It has the largest wingspan of any aircraft, and it has the largest cargo capacity of any aircraft. In an industry that is grasping at interesting and novel approaches to spaceflight like rockoons and a small satellite launcher from a company whose CTO is still a junior in college, the Stratolaunch makes unexpected sense; this is a launch platform above the clouds, that can deliver a rocket to orbit, on time.
But the Stratolaunch is much more than that. This is an aircraft whose simple existence deserves respect. And, like others of its kind, the Antonov AN-225, the Spruce Goose, there is only one. Even if it never launches a rocket, the Stratolaunch will live on by the simple nature of its unique capabilities. But what are those capabilities? Is it possible for the Stratolaunch to serve as a cargo plane? The answer is more interesting than you think.
Earlier this month a single person pleaded guilty to taking down some computer labs at a college in New York. This was not done by hacking into them remotely, but by plugging a USB Killer in one machine at a time. This malicious act caused around $58,000 in damage to 66 machines, using a device designed to overload the data pins on the USB ports with high-voltage. Similar damage could have been done with a ball-peen hammer (albeit much less discreetly), and we’re not here to debate the merits of the USB Killer devices. If you destroy property you don’t own you should be held accountable.
But the event did bring an interesting question to mind. How robust are USB ports? The USB Killer — which we’ve covered off and on through the years — is billed as a “surge testing” device and operates by injecting -200 volts DC on the data lines of the USB connection. Many USB ports are not protected against this and the result is permanent damage to the computer hardware. Is protection for these levels of abuse necessary or would it needlessly add cost to our machines?
A chip like the TPD4S014 has ESD protection on the data lines that is rated up to +/- 1500 volts, clamping to ground to dissipate the energy. It’s a solution that should protect against repeated spikes on the data lines, as well as short circuits on the power lines and over/undervoltage situations.
ADUM4160 Functional Diagram
The ADuM4160 is an interesting step up from this. It’s designed to provide isolation between a USB host and the device connected to it. Rather than relying on clamping, this chip implements isolation through air core transformers. Certainly this would be overkill to install in every product, but for those of use building and testing USB devices this would save you from “Oops, wrong USB cable” moments at the work bench.
Speaking of accidents at the bench, there is certainly a demand for USB isolation outside of what’s built into our computers. Earlier this year we saw a fantastic take on a properly-designed USB power strip. Among the goals were current limiting, undervoltage protection, and a proper power disconnect switch for each port. The very need to design your own reminds us that consumer manufacturers are often lazy in their USB design. “Use a USB hub” is bad advice for protection at the workbench since quality of design varies so wildly.
We would be interested in hearing from anyone who has insight on standards applying to equipment continuing to survive over current or over voltage events and remain functional. There are standards like UL-60950 that should apply to USB. But that standard includes language about failing safe for the operator, not necessarily remaining functional:
After abnormal operation or a single fault (see 1.4.14), the equipment shall remain safe for an OPERATOR in the meaning of this standard, but it is not required that the equipment should still be in full working order. It is permitted to use fusible links, THERMAL CUT-OUTS, overcurrent protection devices and the like to provide adequate protection.
So, we’re here to ask you, the readers of Hackaday. Are our USB devices robust enough? Do you have a go-to USB protection chip, part, or other circuit you like to use? Have you ever accidentally killed a USB host device (if so, how)? Do you have special equipment that you depend on when developing projects involving USB? Let us know what you think in the comments below.
It is hard to imagine a time without active amplification. However, if you go back far enough, radio communications started in an era where generating RF required something like a spark gap and reception was only possible if the signal was strong enough at the antenna — like with a crystal radio. It would be a few years before tubes allowed both transmitted and receiving signals to be electronically amplified and longer still before transistors that would work at radio frequency appeared. However, even active devices have had their limitations and the parametric oscillator and amplifier are ways around some of those problems.
These were more popular in the 1970s when it was harder to get transistors that would work at very high frequencies. They are still useful when you need very low noise amplification. In addition, the same effect is used in optical devices and you can even observe the effect in mechanical devices.
What Is It Exactly?
The phrase parametric means that the amplification or oscillation occurs because of the change in a parameter of the system. A simple example would be a variable capacitor. We know the charge in a capacitor is equal to the capacitance times the voltage across the unit. That also implies that, if charge is known, we can know the voltage by dividing the charge by the capacitance. To put it in numerical terms, if a 0.1 farad capacitor has 12V across it, the charge is 1.2 coulombs. Suppose our input signal is 12V and we let the capacitor charge up to that value. Then we twist the capacitor’s knob to give it a value of 0.05 farad. The charge can’t change, so now we have 24 volts across the capacitor. That’s an amplification of 2 times. These values, of course, are not practical. Nor is it practical to twist a capacitor knob constantly to amplify. However, it is a good analog of how a parametric amplifier works.
To the average person, the application of balloon technology pretty much begins and ends with birthday parties. The Hackaday reader might be able to expand on that a bit, as we’ve covered several projects that have lofted various bits of equipment into the stratosphere courtesy of a high-altitude balloons. But even that is a relatively minor distinction. They might be bigger than their multicolored brethren, but it’s still easy for a modern observer to write them off as trivial.
But during the 1940’s, they were important pieces of wartime technology. While powered aircraft such as fighters and bombers were obviously more vital to the larger war effort, balloons still had numerous defensive and reconnaissance applications. They were useful enough that the United States Navy produced a training film entitled History of Balloons which takes viewers through the early days of manned ballooning. Examples of how the core technology developed and matured over time is intermixed with footage of balloons being used in both the First and Second World Wars, and parallels are drawn to show how those early pioneers influenced contemporary designs.
Even when the film was produced in 1944, balloons were an old technology. The timeline in the video starts all the way back in 1783 with the first piloted hot air balloon created by the Montgolfier brothers in Paris, and then quickly covers iterative advancements to ballooning made into the 1800’s. As was common in training films from this era, the various “reenactments” are cartoons complete with comic narration in the style of W.C. Fields which were designed to be entertaining and memorable to the target audience of young men.
While the style might seem a little strange to modern audiences, there’s plenty of fascinating information packed within the film’s half-hour run time. The rapid advancements to ballooning between 1800 and the First World War are detailed, including the various instruments developed for determining important information such as altitude and rate of climb. The film also explains how some of the core aspects of manned ballooning, like the gradual release of ballast or the fact that a deflated balloon doubles as a rudimentary parachute in an emergency, were discovered quite by accident.
When the film works its way to the contemporary era, we are shown the process of filling Naval balloons with hydrogen and preparing them for flight. The film also talks at length about the so-called “barrage balloons” which were used in both World Wars. Including a rather dastardly advancement which added mines to the balloon’s tethers to destroy aircraft unlucky enough to get in their way.
This period in human history saw incredible technological advancements, and films such as these which were created during and immediately after the Second World War provide an invaluable look at cutting edge technology from a bygone era. One wonders what the alternative might be for future generations looking back on the technology of today.
This is an exciting day for me — we finally get to build some ham radio gear! To me, building gear is the big attraction of amateur radio as a hobby. Sure, it’s cool to buy a radio, even a cheap one, and be able to hit a repeater that you think is unreachable. Or on the other end of the money spectrum, using a Yaesu or Kenwood HF rig with a linear amp and big beam antenna to work someone in Antartica must be pretty cool, too. But neither of those feats require much in the way of electronics knowledge or skill, and at the end of the day, that’s why I got into amateur radio in the first place — to learn more about electronics.
To get my homebrewer’s feet wet, I chose perhaps the simplest of ham radio projects: dummy loads. Every ham eventually needs a dummy load, which is basically a circuit that looks like an antenna to a transmitter but dissipates the energy as heat instead of radiating it an appreciable distance. They allow operators to test gear and make adjustments while staying legal on emission. Al Williams covered the basics of dummy loads a few years back in case you need a little more background.
We’ll be building two dummy loads: a lower-power one specifically for my handy talkies (HTs) will be the subject of this article, while a bigger, oil-filled “cantenna” load for use with higher power transmitters will follow. Neither of my designs is original, of course; borrowing circuits from other hams is expected, after all. But I did put my own twist on each, and you should do the same thing. These builds are covered in depth on my Hackaday.io page, but join me below for the gist on a good one: the L’il Dummy.
