Rob Weinstein Builds An HP-35 From The Patent Up

April 7, 2022 by Chris Lott 40 Comments

Fifty years ago, Hewlett-Packard introduced the first handheld scientific calculator, the HP-35. It was quite the engineering feat, since equivalent machines of the day were bulky desktop affairs, if not rack-mounted. [Rob Weinstein] has long been a fan of HP calculators, and used an HP-41C for many years until it wore out. Since then he gradually developed a curiosity about these old calculators and what made them tick. The more he read, the more engrossed he became. [Rob] eventually decided to embark on a three year long reverse-engineer journey that culminated a recreation of the original design on a protoboard that operates exactly like the original from 1972 (although not quite pocket-sized). In this presentation he walks us through the history of the calculator design and his efforts in understanding and eventually replicating it using modern FPGAs.

The HP patent ( US Patent 4,001,569 ) contains an extremely detailed explanation of the calculator in nearly every aspect. There are many novel concepts in the design, and [Rob] delves into two of them in his presentation. Early LED devices were a drain on batteries, and HP engineers came up with a clever solution. In a complex orchestra of multiplexed switches, they steered current through inductors and LED segments, storing energy temporarily and eliminating the need for inefficient dropping resistors. But even more complicated is the serial processor architecture of the calculator. The first microprocessors were not available when HP started this design, so the entire processor was done at the gate level. Everything operates on 56-bit registers which are constantly circulating around in circular shift registers. [Rob] has really done his homework here, carefully studying each section of the design in great depth, drawing upon old documents and books when available, and making his own material when not. For example, in the course of figuring everything out, [Rob] prepared 338 pages of timing charts in addition to those in the patent. Continue reading “Remoticon 2021 // Rob Weinstein Builds An HP-35 From The Patent Up” →

Just What On Earth Is A Therm?

April 7, 2022 by Jenny List 86 Comments

With the news here in Europe full of the effect of the war in Ukraine on gas supplies and consequently, prices, there it was on the radio news: a unit of measurement so uniquely British that nobody uses it in the real world and nobody even has a clue what it really means. We’re speaking of the Therm, one of those words from our grandparents’ era of coal gas powered Belling cookers and Geyser water heaters hanging over the bath, which has somehow hung on in the popular imagination as a mysterious unit of domestic gas referred to only in the mass market news media. What on earth is a therm, and why are we still hearing it on the news in the UK?

You can’t Buy A Therm

Asking the internet what a therm is reveals the answer, it’s 100,000 BTU. What’s a BTU? A British Thermal Unit, another anachronistic measurement five decades after the UK went metric, it’s the amount of energy required to raise a pound of water by a degree Fahrenheit. Which in turn is about 1,054 joules, in today’s measurements. So a therm is thus a unit of energy, can we take a look at our gas meters and see how many of them we’ve used this winter? Not so fast, because gas isn’t sold by the therm. Older gas meters had cubic feet on them, and we’re guessing that now they’re calibrated in cubic meters. We can’t even buy a therm of gas, so why on earth are the British media still using it? Continue reading “Just What On Earth Is A Therm?” →

Bath County Pumped Storage Station (Credit: CHA)

Grid-Level Energy Storage And The Challenge Of Storing Energy Efficiently

April 6, 2022 by Maya Posch 118 Comments

Although every electrical grid begins with the production of electricity, there are times when storing this power in some form instead of using it immediately is highly convenient. Today’s battery-powered gadgets are an obvious example of such time-shifting, but energy storage plays a major role on the grid itself, too, whether in electrochemical, mechanical or in some other form.

Utility-level energy storage is essential for not only stabilizing the grid, but also to time-shift excess energy and provide a way to deal with sudden spikes in demand (peak-shaving) plus demand drops by absorbing the excess energy. The health of the grid can essentially be regarded as a function of its alternating current (AC) frequency, with strong deviations potentially leading to a collapse of the grid.

Naturally, such energy storage is not free, and the benefits of adding it to the grid have to be considered against the expense, as well as potential alternatives. With the rapid increase of highly volatile electrical generators on the grid in the form of non-dispatchable variable renewable energy, e.g. wind turbines and PV solar, there has been a push to store more excess power rather than curtailing it, in addition to using energy storage for general grid health.

Continue reading “Grid-Level Energy Storage And The Challenge Of Storing Energy Efficiently” →

Hacker Dictionary: RS-485 Will Go The Distance

April 5, 2022 by Arya Voronova 58 Comments

RS485 is a communication standard that should be part of the advanced hardware hacker’s arsenal; it’s not commonly encountered, but powerful exactly when you need it. It’s a physical layer interface for wired communications that uses a single differential pair for noise immunity, has good long-distance properties, and allows many connections to a single bus. Because of that, you will encounter it in security systems and even cameras, wired sensor networks, DMX512 lighting and all sorts of industrial electronics. For our hobbyist goals, you can absolutely use RS485 to build your home (or room) automation system, or a relatively large robot – without all those worries that wireless brings.

The name might remind you of RS232, and that’s because both RS232 and RS485 are standards that come from EIA (Electronics Industries Alliance). It also might remind you of RS422, if you’ve ever seen this name mentioned online – RS422 and RS485 are closely intertwined, sharing most of the physical layer, and I’ll show how exactly they relate. Continue reading “Hacker Dictionary: RS-485 Will Go The Distance” →

A Power Button For Raspberry Pi, Courtesy Of Device Tree Overlays

April 4, 2022 by Maya Posch 11 Comments

As a standard feature of the Linux kernel, device tree overlays (DTOs) allow for easy enabling and configuration of features and drivers, such as those contained within the standard firmware of a Raspberry Pi system. Using these DTOs it’s trivial to set up features like as a soft power-off button, triggering an external power supply and enable drivers for everything from an external real-time clock (RTC) to various displays, sensors and audio devices, all without modifying the operating system or using custom scripts.

It’s also possible to add your own DTOs to create a custom overlay that combines multiple DTO commands into a single one, or create a custom device tree binary (DTB) for the target hardware. Essentially this DTB is loaded by the Linux kernel on boot to let it know which devices are connected and their configuration settings, very similar to what the BIOS component with x86-based architectures handles automatically.

Ultimately, the DTB concept and the use of overlays allow for easy configuration of such optional devices and GPIO pin settings, especially when made configurable through a simple text file as on the Raspberry Pi SBC platform.

Continue reading “A Power Button For Raspberry Pi, Courtesy Of Device Tree Overlays” →

Hackaday Report: Will 2022 Bring A New Dawn For The Chip Shortage?

April 1, 2022 by Jenny List 33 Comments

As the world begins to slowly pull itself out of the economic effects of the pandemic, there’s one story that has been on our minds for the past couple of years, and it’s probably on yours too. The chip shortage born during those first months of the pandemic has remained with us despite the best efforts of the industry. Last year, pundits were predicting a return to normality in 2022, but will unexpected threats to production such as the war in Ukraine keep us chasing supplies? It’s time to delve into the root of the issue and get to the bottom of it for a Hackaday report.

The Chips Are Down

Empty supermarket shelves in March 2020 — Consumers were more interested in toilet paper than chip supply during the lockdown.

Going back to 2020, and as global economies abruptly slowed down in the face of stringent lockdowns it’s clear that both chipmakers and their customers hugely underestimated the effect that the pandemic would have on global demand for chips.

As production capacity was reduced or turned to other products in response to the changed conditions, it was soon obvious that the customers’ hunger for chips had not abated, resulting in a shortfall between supply and demand.

We’ve all experienced the chaos that ensued as the supply of popular varieties dried up almost overnight, and as fresh pandemic waves have broken around the world along with a crop of climate and geopolitical uncertainties it’s left many wondering whether the chip situation will ever be the same again.

Green Shoots In Idaho

An Idaho License plate: "Famous potatoes" — Idaho leads the way in a chip shortage recovery! inkknife_2000, CC BY-SA 2.0

Amidst all that gloom, there are some encouraging green shoots to be seen. While it’s perhaps not quite time to celebrate, there’s a possibility for some cautious optimism. This month brought the hope that Potato Semiconductor might be cutting the sod on a new production capacity for their ultra-fast digital logic in Idaho, and with other manufacturers following suit it could be that we’ll once again have all the chip capacity we can eat.

But the other side of the chip business coin lies with the customer: we all see the chip shortage from our own semi-insider perspective, but have the tastes of the general public returned towards chips? Early signs are that as consumer confidence returns there are encouraging trends in chip consumption taking root, so we’d be inclined to advise our readers to have cautious optimism. If all goes well, you’ll be having your chips by summer.

The prospects for a new dawn in chip production capacity in 2022 look rosy, but there’s a further snag on the horizon courtesy of the Russian invasion of Ukraine. Like so many industries in a globalised economy, the chip industry depends heavily on supplies, consumables, and machinery from beyond the borders of wherever the plants themselves may lie.

In the case of Ukraine there’s a particular raw material whose supply has been severely interrupted, and though we hope for a speedy resolution of the conflict and a consequent resumption of production, the knock-on effect on the production of chips in the rest of the world can not be underestimated. Despite the ramp-up in output led by Idaho, the production of chips globally still relies heavily on Ukrainian sunflower oil. There’s a possibility that an acceptable substitute might be found in canola oil, but it will remain to be seen whether the chip-eating consumers will notice the taste difference.

If you would like to help the people of Ukraine in their hour of need, here are some organisations working on the ground to whom you can donate.

Header image: Daniel Kraft, CC BY-SA 3.0.

Replaceable Batteries Are Coming Back To Phones If The EU Gets Its Way

March 30, 2022 by Lewin Day 150 Comments

Back in the day, just about everything that used a battery had a hatch or a hutch that you could open to pull it out and replace it if need be. Whether it was a radio, a cordless phone, or a cellphone, it was a cinch to swap out a battery.

These days, many devices hide their batteries, deep beneath tamper-proof stickers and warnings that state there are “no user serviceable components inside.” The EU wants to change all that, though, and has voted to mandate that everything from cellphones to e-bikes must have easily replaceable batteries, with the legislation coming into effect as soon as 2024.

Continue reading “Replaceable Batteries Are Coming Back To Phones If The EU Gets Its Way” →