Building Bridges In This Week’s Hack Chat

September 16, 2022 by Tom Nardi 5 Comments

In the electronics world, even for the hobbyists, things have only gotten smaller over the years. We went from through-hole components to surface mount, and now we’re at the point where the experienced DIYers are coming around to the idea of using ball grid array (BGA) components in their designs. We’d wonder what things are going to look like in another couple decades, but frankly, it gives us the heebie-jeebies.

So while we’re pretty well versed these days in the hows and whys of tiny things, we see comparatively little large-scale engineering projects. Which is why we were excited to have Andy Oliver stop by this week for the Heavy Engineering Hack Chat. His day job sees him designing and inspecting the control systems for movable bridges — or what many would colloquially refer to as drawbridges.

Now you might think there’s not a lot of demand for this particular skill set, but we’re willing to bet there’s a lot more of these bridges out there than you realized. Andy kicked things off with the revelation that just between the states of Florida and Louisiana, there are about 200 movable bridges of various sizes. On a larger scale, he points out that BridgeHunter.com lists an incredible 3,166 movable bridges in their database, though admittedly many of those are historical and no longer standing. (There really is a site for everything!)

There’s also a huge incentive to keep the existing bridges functioning for as long as possible — building a new one these days could cost hundreds of millions of dollars. Instead, repairs and upgrades are the name of the game. Andy says that if it’s properly maintained, you should get about a century out of a good bridge.

It will probably come as little surprise to find that keeping things as simple as possible is key to making sure a movable bridge can withstand the test of time. While we might imagine that all sorts of high-tech automation systems are at work, and they probably would be if any of us were in charge, Andy says that most of the time it’s old school relay logic.

Even controlling the speed of motors is often down to using beefy relays to switch some additional resistance into the circuit. But when reliability and ease of repair are top priorities, who’s to argue against a classic? Andy recalled a time when a government client made it clear that the only tool you should need to maintain a particular bridge’s control system was a hammer.

Of course, when moving around a million pounds of steel, there’s more than just electrical considerations at play. You’ve also got to take into account things like wind forces on the bridge, specifically that your gears and motors can handle the extra load without tearing themselves apart. The bridge also needs an emergency stop system that can arrest movement at a moment’s notice, but not damage anything in the process.

A lot of fascinating details about these motorized behemoths were covered in the Chat, so we’d invite anyone who’s ever watched a bridge slowly reconfigure itself to peruse through the full transcript. Special thanks to Andy Oliver for stopping by and sharing some of the details about his unique career with the community, and remember that if you’ve got your own engineering stories to tell, we’d love to hear them.

The Hack Chat is a weekly online chat session hosted by leading experts from all corners of the hardware hacking universe. It’s a great way for hackers connect in a fun and informal way, but if you can’t make it live, these overview posts as well as the transcripts posted to Hackaday.io make sure you don’t miss out.

Hackaday Podcast 185: A 2022 Rotary Phone, How AI Imagines Zepplin, Are We Alone In The Universe

September 16, 2022 by Tom Nardi 3 Comments

This week, Editor-in-Chief Elliot Williams and Managing Editor Tom Nardi start off by talking about the chip shortage…but not how you think. With a list that supposedly breaks down all of the electronic components that the Russian military are desperate to get their hands on, we can see hackers aren’t the only ones scrounging for parts. If you thought getting components was tricky already, imagine if most of the world decided to put sanctions on you.

We’ll also talk about kid-friendly DIY stereoscopic displays, the return of the rotary cellphone, and using heat to seal up 3D printed parts for vacuum applications. Join us as we marvel over the use of rubbery swag wristbands as tank treads, and ponder an array of AI-created nightmares that are supposed to represent the Hackaday writing crew. Finally we’ll talk about two iconic legacies: that of the 3.5 inch floppy disk, and astrophysicist Frank Drake.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download, and burn it to your own CD!

Continue reading “Hackaday Podcast 185: A 2022 Rotary Phone, How AI Imagines Zepplin, Are We Alone In The Universe” →

This Week In Security: 11,000 Gas Stations, TrustZone Hacks Kernel, And Unexpected Fuzzing Finds

September 16, 2022 by Jonathan Bennett 6 Comments

Automated Tank Gauges (ATGs) are nifty bits of tech, sitting unseen in just about every gas station. They keep track of fuel levels, temperature, and other bits of information, and sometimes get tied into the automated systems at the station. The problem, is that a bunch of these devices are listening to port 10001 on the Internet, and some of them appear to be misconfigured. How many? Let’s start with the easier question, how many IPs have port 10001 open? Masscan is one of the best tools for this, and [RoseSecurity] found over 85,000 listening devices. An open port is just the start. How many of those respond to connections with the string In-Tank Inventory Reports? Shodan reports 11,113 IPs as of August of this year. [RoseSecurity] wrote a simple Python script that checked each of those listening IPs came up with a matching number of devices. The scary bit is that this check was done by sending a Get In-Tank Inventory Report command, and checking for a good response. It seems like that’s 11K systems, connected to the internet, with no authentication. What could possibly go wrong? Continue reading “This Week In Security: 11,000 Gas Stations, TrustZone Hacks Kernel, And Unexpected Fuzzing Finds” →

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Hexagonal Keyboard

September 15, 2022 by Kristina Panos 16 Comments

Well, I didn’t mean to take the whole summer off from Keebin’, it just kind of happened that way. You’d think it would have been #13 that tripped me up, but we ain’t even there yet — this is only the twelfth edition. I kept thinking I should write one and it just wasn’t happening, until I got a tip from [s.ol bekic] about their stunning hexagonal keycaps and the journey toward making an open-source 12-key macropad featuring same.

But let’s back up a bit. Originally, [s.ol] designed a totally sick hybrid MIDI-and-typing keyboard from scratch, which you can see in this short video. It glows, it splits in half, and it snaps back together again quite satisfyingly. And you probably noticed the hexagonal keycaps that look like they might be printed or milled, or perhaps even printed and then milled.

In actuality, [s.ol] threw all the processes at this keycap project — milling, molding and casting, and 3D printing. None of them worked well enough to get much past the prototype stage, but in the end, [s.ol] joined forces with fkcaps.com to create and offer an injection-molded version that I’d really, really like to rock my fingertips around in. Good thing I can pick some up for cheap.

Of course, the real process was all the learning [s.ol] did along the way — both in the early days of making the hybrid keyboard, and after teaming up with fkcaps to make the keycaps and the accompanying macropad into real products. And that was after all the design work it took to get this newfangled honeycomb configuration right.

In case you’re wondering, these are meant for only Kailh chocs, but no matter the switch, the spacing is really important because of all the possible points of friction introduced by the design. Be sure to check out the keycap docs page, macropad docs page, and this gallery of keycaps and macropads.

Continue reading “Keebin’ With Kristina: The One With The Hexagonal Keyboard” →

Future Brings CPU Modules, And The Future Is Now

September 14, 2022 by Arya Voronova 36 Comments

Modularity is a fun topic for us. There’s something satisfying about seeing a complex system split into parts and these parts made replaceable. We often want some parts of our devices swapped, after all – for repair or upgrade purposes, and often, it’s just fun to scour eBay for laptop parts, equipping your Thinkpad with the combination of parts that fits you best. Having always been fascinated by modularity, I believe that hackers deserve to know what’s been happening on the CPU module front over the past decade.

A Youtube thumbnail showing a Thinpad in the background with "Not Garbage" written over its keyboard, and one more keyboard overlaid onto the picture with "garbage" written on that one. — This “swap your Thinkpad keyboard” video thumbnail captures a modularity-enabled sentiment many can relate to.

We’ve gotten used to swapping components in desktop PCs, given their unparalleled modularity, and it’s big news when someone tries to split a yet-monolithic concept like a phone or a laptop into modules. Sometimes, the CPU itself is put into a module. From the grandiose idea of Project Ara, to Intel’s Compute Card, to Framework laptop’s standardized motherboards, companies have been trying to capitalize on what CPU module standardization can bring them.

There’s some hobbyist-driven and hobbyist-friendly modular standards, too – the kind you can already use to wrangle a powerful layout-demanding CPU and RAM combo and place it on your simple self-designed board. I’d like to tell you about a few notable modular CPU concepts – their ideas, complexities, constraints and stories. As you work on that one ambitious project of yours – you know, the one, – it’s likely you will benefit a lot from such a standard. Or, perhaps, you’ll find it necessary to design the next standard for others to use – after all, we all know there’s never too few standards! Continue reading “Future Brings CPU Modules, And The Future Is Now” →

Groundwater: Management Of A Much Neglected Lifeline

September 13, 2022 by Maya Posch 14 Comments

It seems obvious that if you dig or drill into the soil, at some point you will hit groundwater. Drill deep enough and you will reach an aquifer containing enormous amounts of fresh water. After this you can just pump water out of these wells and you will have fresh water aplenty. Or so was the thinking among many for the longest time. As enormous the fresh water reserves in the form of groundwater are – with most liquid fresh water being groundwater – we can literally empty them faster than that they’ll refill.

As the Dust Bowl disaster painfully showed in the 1930s and drought along with surface subsidence issues as in e.g. California’s Central Valley shows today is that we cannot simply use the soil and groundwater and expect no consequences. While the 19th century saw many fresh settlers to the West’s arid and semi-arid regions like California believe in the ‘Rain follows the plow‘ mysticism, the 20th century and these first few decades of the 21st century taught us that tilling the soil and drawing groundwater for irrigation does not change an arid climate into a lush one.

Perhaps ironically, even with increasing droughts, most human settlements use stormwater drainage and combined sewage systems to carry rainwater away, rather than letting the groundwater recharge naturally. Fortunately, more and more regions these days are seeing the necessity of managing groundwater.

Continue reading “Groundwater: Management Of A Much Neglected Lifeline” →

Heavy Engineering Hack Chat

September 13, 2022 by Dan Maloney 1 Comment

Join us on Wednesday, September 14 at noon Pacific for the Heavy Engineering Hack Chat with Andy Oliver!

Here at Hackaday, we focus mainly on engineering at the small end of the spectrum. Millimeter waves, nearly microscopic SMD components, nanoscale machines like MEMS accelerometers, and silicon chips with features that measure in the nanometer range. We’ve all become pretty good at wrapping our heads around problems at the wee end of the spectrum.

And while all that tiny stuff is great, there’s a whole, big world out there to explore, with big engineering to solve big problems. Think of things like dam spillways, lift bridges, and canal locks — big stuff that still has to move, and has to do it safely and efficiently. Those are problems that demand an entirely different way of thinking, and skills that not a lot of us have.

Andy Oliver works in the world of big, movable structures, designing control systems for them. He’ll drop by the Hack Chat to discuss the engineering that not only makes these structures work but also keeps them safe and reliable. If you’ve ever wondered how big things work, you won’t want to miss this one.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, September 14 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.