hardware

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Forth Module The Size Of A Stick Of Gum

April 25, 2021 by 27 Comments

Australian engineer [John Catsoulis] developed a small module called the Scamp2 dedicated to running Forth. The focus of his Udamonic project was not only to highlight Forth, but to make a module which was easy to use and doesn’t require any IDE on your computer. According to the website, these modules have found their niche in education as well as rapid prototyping for product development. His site has some good resources, including several Scamp/Forth example applications such as a model train controller or adding a real-time clock module.

The core of the module is a Microchip PIC24F64GB202 MCU with 64K Flash and 8K RAM. Of this, Forth takes up only 20K of Flash and 2K of RAM. [John] is using FlashForth, a version of Forth which came from [Mikael Nordman] at the University of Queensland almost ten years ago. FlashForth has been implemented on a wide variety of PIC and AVR ATmega processors and has apparently developed quite a following in Australia and elsewhere.

We estimate from the photo that the Scamp is about 80 mm long, just slightly longer than a standard piece of MIL-A-A-20175A Type II chewing gum ( 73 mm ). You can use it as-is, or with the header pins installed, the Scamp can be plugged into a breadboard for easy hacking. Regarding the interfacing of Scamp to other equipment, [John] says “Writing software to use other hardware is very easy, and fun.” We like his attitude.

Here is some more information from his Hackaday.io project page, and he also has a Tindie site. If you want a good overview of using Forth in embedded systems, check out Forth: The Hacker’s Language by our own Forth-guru [Elliot Williams]. Thanks to [Stephen Walters] for sending in the tip.

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[Ken Shirriff] Picks Apart Mystery Chip From Twitter Photo

April 25, 2021 by 24 Comments

It’s no secret that the work of [Ken Shirriff] graces the front pages of Hackaday quite frequently. He’s back again, this time reverse engineering a comparator chip from a photo on Twitter. The mysterious chip was decapped, photographed under a microscope, and subsequently posted on the internet with an open call to figure out what it did.

[Ken] stepped up, and at first glance, it was obvious that most of the chip is unused, and there appeared to be four copies of the same circuit. After identifying resistors and the different transistor types, [Ken] found differential pairs.

Differential pairs form the heart of most op-amps, and by chaining them together, you can get a strong enough signal to treat it as a logic signal. Based on the design and materials, [Ken] estimates the chip is from the 1970s. Given that it appears to be ECL (Emitter-Coupled Logic), it could just be four comparators. But there are still a few things that don’t add up as two comparators have additional inverted outputs. Searching the part number offered few if any clues, so this will remain somewhat a mystery.

We’ve covered [Ken’s] incredible chip sleuthing before here, such as the Sharp EL-8 from 1969.

A HALO Of LEDs For Every Ear

April 17, 2021 by 28 Comments

Few things get a Hackaday staffer excited like bunches of tiny LEDs. The smaller and denser the better, any form will do as long as we can get a macro shot or a video of a buttery smooth animation. This time we turn to [Sawaiz Syed] and [Open Kolibri] to deliver the brightly lit goods with the minuscule HALO 90 reactive LED earrings.

The HALO 90’s are designed to work as earrings, though we suspect they’d make equally great brooches, hair accessories, or desk objects. To fit this purpose each one is a minuscule 24 mm in diameter and weighs a featherweight 5.2 grams with the CR2032 battery (2.1 g for the PCBA alone). Functionally their current software includes three animation modes, each selectable via a button on device; audio reactive, halo (fully lit), and sparkle. Check out the documentation for details on expected battery life in each mode, but suffice to say that no matter what these earrings will make it through a few nights out.

In terms of hardware, the HALO 90’s are as straightforward as you’d expect. Each device is driven by an STM8 at its maximum 16MHz which is more than fast enough to keep the 90 charliplexed 0402 LEDs humming along at a 1kHz update rate, even with realtime audio processing. In fact the BOM here is refreshingly simple with just 8 components; the LEDs, microcontroller and microphone, battery holder and passives, and the button. [Sawaiz] even designed an exceptionally slick case to go with each pair of earrings, which holds two HALO 90’s with two CR2032’s and includes a magnetic closure for the most satisfying lid action possible.

As with some of his other work, [Sawaiz] has produced a wealth of exceptional documentation to go with the HALO 90’s. They’re available straight from him fully assembled, but with documentation this good the path to a home build should be well lit and accessible. He’s even chosen parts with an eye towards long availability, low cost, and ease of sourcing so no matter when you decide to get started it should be a snap.

It was difficult to choose just a few images from [Sawaiz]’s mesmerizing collection, so if you need more feast your eyes on the expanded set after the break.

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WiFive55: More Than A Smart 555 Replacement

April 15, 2021 by 40 Comments

“You could’ve done that with a 555 timer.” But what if all you have on hand is an ESP8266? [TechColab] needed to control a solenoid valve with a short pulse via a solid-state relay (SSR) but found that the trusty 555 timer was tricky to set properly. Additionally, they wanted to add features, such as fixed pulse length, that were difficult to implement—even with multiple timers. Still wanting to keep things cheap and accessible, [TechColab] has created the WiFive55, a 555 replacement based on the ESP-01 ESP8266 board.

[TechColab] began by investigating existing ESP-01 solid-state relay boards but found that many of them momentarily enable the output on startup—a risk [TechColab] deemed unacceptable. This was resolved in the WiFive55 by adding an RC filter to the SSR output, eliminating the output glitches at the cost of slowing switching time to around 20 ms—an acceptable trade for many SSR applications.

Since they were going to design a new PCB to support this improved ESP-01 SSR controller, [TechColab] decided to go all-out. To support loads of widely varying sizes, the PCB supports an optoisolator that switches up to 1 A, a MOSFET that switches up to 2 A, and an on-board relay or SSR that can switch up to 3 A. For heavy loads, it includes connections for an off-board SSR, which allow it to switch whatever current the SSR can handle (easily over 50 A). Because the ESP-01 is slightly more capable than the 555, the WiFive55 supports control via WiFi, GPIO, serial, and push-button. Keeping with the WiFive55’s original role as a 555 replacement, it even includes a header exposing a 555-like trigger and output interface!

We always like seeing inexpensive boards like the ESP-01 being used to their full potential, and we can’t wait to see what software [TechColab] cooks up for this! If you’re interested in getting started with the ESP-01, you might consider starting with this guide to blinking an LED over WiFi.

Logic Chip Teardown From Early 1990s IBM ES/9000 Mainframe

April 14, 2021 by 9 Comments

The 1980s and early 1990s were a bit of an odd time for semiconductor technology, with the various transistor technologies that had been used over the decades slowly making way for CMOS technology. The 1991-vintage IBM ES/9000 mainframe was one of the last systems to be built around bipolar transistor technology, with [Ken Shirriff] tearing into one of the processor modules (TCM) that made up one of these mainframes.

A Thermal Conduction Module from an IBM ES/9000 mainframe.

Five of these Thermal Conduction Modules (127.5 mm a side) made up the processor in these old mainframes. Most of note are the use of the aforementioned bipolar transistors and the use of DCS-based (differential current switch) logic. With the already power-hungry bipolar transistors driven to their limit in the ES/9000, and the use of rather massive DCS gates, each TCM was not only fed many amperes of electricity, but also capable of dissipating up to 600 Watts of power.

Each TCM didn’t contain a single large die of bipolar transistors either, but instead many smaller dies were bonded on a specially prepared ceramic layer in which the wiring was added through a very precise process. While an absolute marvel of engineering, the ES/9000 was essentially a flop, and by 1997 IBM too would move fully to CMOS transistor technology.

Over the years we’ve featured a lot of [Ken]’s work, perhaps you’d like to know more about his techniques.

Garage Door Controller Gets The IoT Treatment

April 13, 2021 by 23 Comments

[TheStaticTurtle] built a custom controller for automating his garage doors. He wanted to retain the original physical button and RF remote control interfaces while adding a more modern wireless control accessible from his internet connected devices. Upgrading an old system is often a convoluted process of trial and error, and he had to discard a couple of prototype versions which didn’t pan out as planned. But luckily, the third time was the charm.

The original door-closer logic was pretty straightforward. Press a button and the door moves. If it’s not going in the desired direction, press the button once again to stop the motor, and then press it a third time to reverse direction. With help from the user manual diagrams and a bit of reverse-engineering, he was able to get a handle on how to plan out his add-on controller to interface with the old system.

There are many micro-controller options available these days when you want to add IoT to a project, but [TheStaticTurtle] decided to use the old faithful ESP8266 as the brains of his new controller. For his add-on board to work, he needed to detect the direction in which the motor was turning, and detect the limit switches when the door reached end of travel in either direction. Finally, he needed a relay contact in parallel with the activation button to send commands remotely.

To sense if the motor was moving in the “open” or “close” direction, he used a pair of back-to-back opto-couplers in parallel with the motor terminals. He connected another pair of opto-couplers across the two end-limit switches which indicated when the door was fully open or closed, and shut off the motor supply. Finally, a GPIO from the ESP8266 actuates a relay to send the door open and close commands. The boards were designed in EasyEDA and with a quick turnaround from China, he was able to assemble, test and debug his boards pretty quickly.

The code was written using the Arduino IDE and connects the ESP8266 to the MQTT server running on his home automation computer. The end result is a nice dashboard with three icons for open, close and stop, accessible from all the devices connected to his home network. A 3D printed enclosure attaches outside the original control box to keep things tidy. Using hot melt glue as light pipes for the status LED’s is a pretty nifty hack. If you are interested in taking a deeper look at the project, [TheStaticTurtle] has posted all resources on his Github repository.

Homebrew RISC-V Computer Has Beauty And Brains

April 13, 2021 by 17 Comments

Building your own CPU is arguably the best way to truly wrap your head around how all those ones and zeros get flung around inside of a computer, but as you can probably imagine even a relatively simple processor takes an incredible amount of time and patience to put together. Plus, more often than not you’re then left with a maze of wires and perfboards that takes up half your desk and doesn’t do a whole lot more than blink some LEDs.

An early prototype of the Pineapple ONE.

But the Pineapple ONE, built by [Filip Szkandera] isn’t your average homebrew computer. Oh sure, it still took two years for him to design, debug, and assemble, his 32-bit RISC-V CPU and all its associated hardware; but the end result is a gorgeous looking machine that runs C programs and offers a basic interactive shell over VGA. In fact with its slick 3D printed enclosure, vertically stacked construction, and modular peripheral connections, it looks more like some kind of high-tech scientific instrument than a computer; homebrew or otherwise.

[Filip] says he was inspired to build this 500 kHz (yes, kilohertz) beauty using only discrete logic components by [Ben Eater]’s well known 8-bit  breadboard computer and [Robert Baruch]’s LMARV-1 (Learn Me A RISC-V, version 1). He spent six months simulating the machine before he even started creating the schematics, let alone design the individual boards. He tried to keep all of his PCB’s under 100 x 100 mm to take advantage of discounts from the fabricator, which ultimately led to the decision to align the nine boards vertically and connect them together with pin headers.

In the video below you can see [Filip] start up the computer, call up a bit of system information, and even play a rudimentary game of snake before peeking and poking some of the machine’s 512 kB of RAM. It sounds like there’s still some work to be done and bugs to squash, but we’ve already seen enough to say this machine has more than earned entry into the pantheon of master-crafted homebrew computers.

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