Yes, circuit sculptures are amazing. But the patience and skill required puts most of the designs we’ve seen fairly far out of reach of the average beginner. We totally understand — not everyone finds fun in fiddly, structural soldering.
[Hari Wiguna] was captivated by the LED ball that [Jiří Praus] made last Christmas and figured there had to be less painful ways to cover a sphere in blinkenlights than printing a negative to use as a soldering jig. Turns out there is at least one way — just design the structure to use PCBs in place of brass rod, and fit everything together like a 3D puzzle made of FR4.
This SMD LED ball is almost ready for prime time. [Hari] wants this to be accessible for everyone and completely parametric, so he’s still working out the kinks. Check out the current form after the break as [Hari] rolls the ball through the various display modes using an Arduino and talks about the failures along the way, like having to file out the LED slots because they were designed too tightly the first time. [Hari] is also working on the friction fit of the pieces so the ball is easier to assemble, especially at the beginning.
3D prints as circuit sculpture soldering jigs are great tools, don’t get us wrong. How else are you gonna solder brass rod together on a curve?


Apparently, the plan is to build a giant clock so he started off by making the first digit. To keep it cheap and simple the segments are made from corrugated cardboard which was carefully cut, folded, and then glued together. The light-diffusing lid is simply made from white paper. He used the ubiquitous WS2812B strips to light up the segments, but things turned out to be more complicated as he was not able to get enough strips to fill up all the segments. This forced him to cut up the strip into individual pieces and space them out by reconnecting the LEDs with wires. Cutting, stripping, and soldering 186 wires took him almost 10 hours. An Arduino Uno serves as the brains of the device and there is a nice Android app to control it via Bluetooth.







