Innovative Bird Feeder Design Recycles Recycling’s Garbage

May 2, 2019 by Donald Papp 17 Comments

Recycling beverage cartons isn’t 100% efficient. The process yields some unusable garbage as a byproduct. Why? Because containers like juice boxes are mostly paper, but also contain plastic and aluminum. The recycling process recovers the paper fibers for re-use, but what’s left after that is a mixture of plastic rejects and other bits that aren’t good for anything other than an incinerator or a landfill. Until now, anyway!

It turns out it is in fact possible to turn such reject material into a product that can be injection-molded, as shown here with [Stefan Lugtigheid]’s SAM bird feeder design. The feeder is not just made from 100% recycled materials, it’s made from the garbage of the recycling process — material that would otherwise be considered worthless. Even better, the feeder design has only the one piece. The two halves are identical, which reduces part count and simplifies assembly.

[Stefan] makes it clear that the process isn’t without its quirks. Just because it can be injection-molded doesn’t mean it works or acts the same as regular plastic. Nevertheless, the SAM birdfeeder demonstrates that it can definitely be put to practical use. We’ve seen creative reprocessing of PET bottles and sheet stock made from 3D printed trash, but recycling the garbage that comes from recycling drink cartons is some next-level stuff, for sure.

Putting Some Smarts Into An Electric Car Charger

April 27, 2019 by Tom Nardi 22 Comments

Many electric cars feature a timer capability that allows the owner to set which hours they want the vehicle to start pulling a charge. This lets the thrifty EV owner take advantage of the fact that the cost of electricity generally goes down late at night when the demand is lower. The Renault Zoe that [Ryan Walmsley] owns has this feature, but not only does it cost him extra to have it enabled, it’s kind of a hassle to use. So being an enterprising hacker, he decided to implement his own timer in the charger itself.

Now controlling high voltages with a lowly microcontroller might sound dangerous, but it’s actually not nearly as tricky as you might think. The charger and the vehicle actually communicate with low-voltage signals to determine things like the charge rate, so it turns out you don’t need to cut into the AC side of things at all. You just need to intercept the control signals between the two devices and modify them accordingly.

Or do you? As [Ryan] eventually realized, he didn’t need to bother learning how the control signals actually worked since he wasn’t trying to do anything tricky like set the charge rate. He just wanted to be able to stop and start the charging according to what time it was. So all he had to do was put the control signal from his car through a relay controlled by a Particle Photon, allowing him to selectively block communication.

The charger also had an optional key lock, which essentially turns the controller off when the contacts are shorted. [Ryan] put a relay on that as well so he could be absolutely sure the charger cuts the juice at the appropriate time. Then it was just a matter of getting the schedule configured with IFTTT. He mentions the system could even be tweaked to automatically control the charger based on the instantaneous cost of electricity provided by the utility company, rather than assuming overnight is always the most economical.

We’ve seen a fair amount of electric car hacking, but with only a few exceptions, the projects always steer clear of modifying the actual chargers themselves. In general hackers feel a lot safer playing around in the world of DC, but as [Ryan] has shown, safely hacking your EV charger is possible if you do your homework.

A Farmer’s Guide To Technology

April 26, 2019 by Bryan Cockfield 6 Comments

One of the hardest aspects of choosing a career isn’t getting started, it’s keeping up. Whether you’re an engineer, doctor, or even landscaper, there are always new developments to keep up with if you want to stay competitive. This is especially true of farming, where farmers have to keep up with an incredible amount of “best practices” in order to continue being profitable. Keeping up with soil nutrient requirements, changing weather and climate patterns, pests and other diseases, and even equipment maintenance can be a huge hassle.

A new project at Hackerfarm led by [Akiba] is hoping to take at least one of those items off of farmers’ busy schedules, though. Their goal is to help farmers better understand the changing technological landscape and make use of technology without having to wade through all the details of every single microcontroller option that’s available, for example. Hackerfarm is actually a small farm themselves, so they have first-hand knowledge when it comes to tending a plot of land, and [Bunnie Huang] recently did a residency at the farm as well.

The project strives to be a community for helping farmers make the most out of their land, so if you run a small farm or even have a passing interest in gardening, there may be some useful tools available for you. If you have a big enough farm, you might even want to try out an advanced project like an autonomous tractor.

Power Stacker, A Modular Battery Bank

April 22, 2019 by Jenny List 9 Comments

Many of us will own a lithium-ion power pack or two, usually a brick containing a few 18650 cylindrical cells and a 5 V converter for USB charging a cellphone. They’re an extremely useful item to have in your carry-around, for a bit of extra battery life when your day’s Hackaday reading has provided a worthy use for most of your charge. These pack are though by their very nature inflexible, no matter how many cells you own, the pack will only ever contain the number with which it was shipped. Worse, when those cells are discharged or even reach the end of their lives, they can’t be swapped for fresh ones. [Isaacporras] has a solution for these problems which he calls the Power Stacker, a modular battery pack system.

At its heart is the Maxim MAX8903 lithium-ion charge controller chip, of which one is provided for each cell. A single cell and MAX8903 with a DC to DC converter for 5 V output makes for the simplest configuration, and he has a backplane allowing multiple boards to be connected and sharing the same charge and output buses.

An infinitely configurable battery bank sounds great. It’s looking for crowdfunding backing, and for that it has an explanatory video which you can see below. Meanwhile if you’d like to try for yourself you can find the necessary files on the hackaday.io page linked above.

Continue reading “Power Stacker, A Modular Battery Bank” →

Dollar Store Garden Lights As ATtiny Power Supplies

April 20, 2019 by Jenny List 19 Comments

Solar garden lights are just another part of the great trash pile of our age, electronics so cheap as to be disposable. Most of you probably have a set lurking somewhere at home, their batteries maybe exhausted. Internally though they are surprisingly interesting devices. A solar cell, a little boost converter chip, and a little NiCd battery alongside the LED. These are components with potential, as [Randy Elwin] noted with a mind to his ATtiny85 projects.

The YX805A chip he references in his write-up is one of several similar chips that function in effect as joule thieves, extending the available charge in the battery to keep the LED active as long as possible when their solar panel is generating nothing, and turning it off in daylight when the panel can charge. Their problem is that they are designed as joule thieves rather than regulators, so using them as a microcontroller PSU without modification can result in overvoltage.

His solution is to use the device’s solar panel input as a feedback pin from his ATtiny, allowing the microcontroller to keep an eye on its supply voltage and enable or disable the converter as necessary while it keeps running from the reservoir capacitor. Meanwhile the solar panel now charges the NiCd cell through a single diode. It’s not perfect and maybe needs a clamp or something, he notes that there is a condition in which the supply can peak at 8 volts, a level which would kill an ATtiny. But still, we like simple hacks on dollar store parts, so it’s definitely worth further investigation.

This isn’t the first garden light hack we’ve shown you, there was this flashlight, and some LED hacks.

Solar light picture: Leon Brooks [Public domain].

This Bot Might Be The Way To Save Recycling

April 13, 2019 by Lewin Day 24 Comments

Recycling is on paper at least, a wonderful thing. Taking waste and converting it into new usable material is generally more efficient than digging up more raw materials. Unfortunately though, sorting this waste material is a labor-intensive process. With China implementing bans on waste imports, suddenly the world is finding it difficult to find anywhere to accept its waste for reprocessing. In an attempt to help solve this problem, MIT’s CSAIL group have developed a recycling robot.

The robot aims to reduce the reliance on human sorters and thus improve the viability of recycling operations. This is achieved through a novel approach of using special actuators that sort by material stiffness and conductivity. The actuators are known as handed shearing auxetics – a type of actuator that expands in width when stretched. By having two of these oppose each other, they can grip a variety of objects without having to worry about orientation or grip strength like conventional rigid grippers. With pressure sensors to determine how much a material squishes, and a capacitive sensor to determine conductivity, it’s possible to sort materials into paper, plastic, and metal bins.

The research paper outlines the development of the gripper in detail. Care was taken to build something that is robust enough to deal with the recycling environment, as well as capable of handling the sorting tasks. There’s a long way to go to take this proof of concept to the commercially viable stage, but it’s a promising start to a difficult resource problem.

MIT’s CSAIL is a hotbed of interesting projects, developing everything from visual microphones to camoflauge for image recognition systems. Video after the break.

Continue reading “This Bot Might Be The Way To Save Recycling” →

Gardening As Nature Intended, With An Arduino

April 12, 2019 by Tom Nardi 6 Comments

We’re not exactly what you’d call naturalists here at Hackaday, so to us, the idea that hot pepper seeds need to germinate in hot conditions sounds suspiciously like a joke. The sort of thing somebody might tell you right before they try to sell you an elevator pass, or cram you into a locker. But we don’t think [Dean] would have gone through so much trouble if it wasn’t true. You’re still not going to sell us an elevator pass, though. Not again.

According to [Dean], the Carolina Reaper pepper seeds he bought from Puckerbutt Pepper Company (truly a name you can trust) recommend that they be germinated at a temperature between 80 and 85 degrees Fahrenheit for up to eight weeks. To make sure they were maintained at the optimal temperature for as long as possible, he decided to get a heating pad he could place under the seeds to keep them warm. He just needed some way to make sure the heat only kicked on once the soil temperature fell out of the sweet spot.

To get an accurate reading, [Dean] ended up going with a waterproof K-type thermocouple connected to a SainSmart MAX6675 module that could be buried amongst the seeds. When the soil temperature drops below 82.5 F, it kicks on the heating mat through an IoT Relay by Digital Loggers. He even added in a capacitive soil moisture sensor and a couple of LEDs so he could tell from across the room if he needed to water what he loving refers to as his “Hell Berries”

Looking back through the archives, we see a considerable overlap between hacking and gardening. Since success demands the careful control and monitoring of a myriad of variables, it seems the sort of thing that’s ripe for gloriously over-engineered automation. Especially if you’re trying to get the things to sprout off-world.