Scanning Electron Microscope Images And Animations Pulled By Impressive Teensy LC Setup

When you’ve got a scanning electron microscope sitting around, you’re going to find ways to push the awesome envelope. [Ben Krasnow] is upping his SEM game with a new rig to improve image capture (video link) and more easily create animated GIFs and videos.

The color scheme of the SEM housing gives away its 80s vintage, and the height of image capture technology back then was a Polaroid camera mounted over the instrument’s CRT. No other video output was provided, so [Ben] dug into the blueprints and probed around till he found the high-resolution slow scan signal.

To make his Teensy-LC happy, he used a few op-amps to condition the analog signal for the greatest resolution and split out the digital sync signals, which he fed into the analog and digital ports respectively. [Ben] then goes into a great deal of useful detail on how he got the video data encoded and sent over USB for frame capture and GIF generation. Reading the ADC quickly without jitter and balancing data collection with transmission were tricky, but he has established a rock-solid system for it.

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Slimline USB Charger For Tiny Ham Radios

The recent trend to smaller and smaller handy talkie (HT) transceivers is approaching the limits of the human interface. Sure, engineers could probably continue shrinking the Baofeng and Wouxun HTs further, but pretty soon they’ll just be too small to operate. And it’s getting to the point where the accessories, particularly the battery charging trays, are getting bulkier than the radios. With that in mind, [Mads Hobye] decided to slim down his backpacking loadout by designing a slimline USB charger for his Baofeng HT.

Lacking an external charging jack but sporting a 3.7 volt battery pack with exposed charging terminals on the rear, [Mads] cleverly capitalized on the belt clip to apply spring tension to a laser-cut acrylic plate. A pair of bolts makes contact with the charging terminals on the battery pack, and the attached USB cable allows him to connect to an off-the-shelf 3.7 volt LiPo USB charger, easy to come by in multicopter circles. YMMV – the Baofeng UV-5R dual-band HT sitting on my desk has a 7.4 volt battery pack, so I’d have to make some adjustments. But you have to applaud the simplicity of the build and its packability relative to the OEM charging setup.

This isn’t the first time we’ve seen [Mads] on Hackaday. He and the FabLab RUC crew were recently featured with their open-source robotic arm.

Demonstrating Science At Harvard University

What if there was a job where you built, serviced, and prepared science demonstrations? This means showing off everything from principles of physics, to electronic theory, to chemistry and biology. Would you grab onto that job with both hands and never let go? That was my reaction when I met [Dan Rosenberg] who is a Science Lecture Demonstrator at Harvard University. He gave me a tour of the Science Center, as well as a behind the scenes look at some of the apparatus he works with and has built.

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Tint Your Epoxy Resin With Toner Powder

Epoxy resin is useful stuff. Whether for gluing stuff together or potting components, epoxy is a cheap and versatile polymer that finds its way into many hackish projects. But let’s face it – the stock color of most commercially available epoxies lacks a certain pizzazz. Luckily, [Rupert Hirst] at Tallman Labs shows us that epoxy is easily tinted with toner powder from a laser printer or copier.

Looking for a way to make his epoxy blend into a glue-up, [Rupert] also demonstrates that colored epoxy makes a professional looking potting compound. There’s just something about the silky, liquid look of a blob of cured black epoxy. [Rupert] harvested his toner powder from a depleted printer cartridge; only a smidgen is needed, so you should be able to recover plenty before recycling the cartridge. We’ve got to admit that seeing toner handled without gloves gives us the willies, though. And don’t forget that you can find cyan, magenta and yellow cartridges too if basic black isn’t your thing.

Sometimes it’s better to leave your epoxy somewhat clear, like when you’re potting an LED matrix for a pendant. But this neat trick might just spiff up your next project a bit.

[Thanks, Jake]

How To Build Anything Using Delrin And A Laser Cutter

Need a simple fab process to go from a humble vector graphic to a final part — in a matter of minutes? The CO2  laser cutter might be the right choice. As these tools open themselves up to widespread use through hackerspaces, I decided to give Delrin some well-deserved time under the spotlight.

The laser cutter yet-again proves itself a formidable tool with the construction of GameCube-Bot V2

This guide is a brief collection of tips and techniques that I’ve either learned from others or discovered on my own over the last couple years working with laser-cut Delrin (a.k.a Acetal) for functional prototypes. I hope this guide serves you well as we keep exploring the limits of the material.

As a disclaimer, keep in mind that in no way are these techniques unique or limited to Delrin. Many are not only years old but also common practice in either engineering design or the local machine shop. This article simply highlights the techniques shown here that perform both repeatably and predictably with Delrin and a couple hand-tools, and I hope to share them with a growing audience of laser cutter enthusiasts.

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Recycled Factory Recycles Soda Bottles

All over the world, mountains of polyethylene terephthalate (PET) plastics are available for recycling in the form of soda bottles. And wherever there is enough cheap raw material, a market is sure to emerge for it. One brilliant inventor in Brazil has decided to capitalize on this market by building a magnificent factory to turn PET bottles into threads, rope, and other products.

Not a word of English is spoken in the video, and our Portuguese stops at obrigado, but you don’t really need to understand what’s being said to know what’s going on. Built from what looks to be the running gear of several bicycles and motors from various cast-off appliances, our nameless genius’ machines slit the PET bottles into fine threads, winds the thread onto spools, and braids the threads into heavier cords. We love the whole home-brew vibe of the machines; especially clever is the hacked desk calculator wired to a microswitch to count revolutions, and the salvaged auto jack used to build a press for forming the broom heads. All in all it’s a pretty amazing little factory cranking out useful products from zero-cost raw material.

We’d love to have more context about what’s being said in the video, so we’ll put this one out there for our Portuguese-speaking readers. Maybe we can get a partial translation in the comments? If so, then obrigado.

[Thanks W4RIS]