3D Printed Speakers With Many Lessons Learned

Although we all wish that our projects would turn out perfect with no hiccups, the lessons learned from a frustrating project can sometimes be more valuable than the project itself. [Thomas Sanladerer] found this to be the case while trying to build the five satellite speakers for a 5.1 surround sound system, and fortunately shared the entire process with us in all its messy glory.

[Thomas] wanted something a little more attractive than simple rectangular boxes, so he settled on a very nice curved design with few flat faces and no sharp corners, 3D printed in PLA. Inside each is an affordable broadband speaker driver and tweeter, with a crossover circuit to improve the sound quality and protect the drivers. The manufacturer of the drivers, Visatron, provides very nice speaker simulation software to select the appropriate drivers and design the crossover circuit. The front of each speaker consisted of a 3D printed frame, covered with material from a cut-up T-shirt. These covers attach to the main body using magnets and really look the part.

After printing, [Thomas] soaked all the parts in water to clean of the PVA support structures but discovered too late that the outer surfaces are not watertight and a lot of water had seeped into the parts. In an attempt to dry them he left them in the sun for a while which ended up warping some parts, so he had to reprint them anyway. The main bodies were printed in two parts and then glued together. This required a lot of sanding to smooth out the glue joints, and many cycles of paint and sanding to get rid of the layer lines. When assembling the different pieces, he found that many parts did not fit together, which he suspects was caused by incorrect calibration on the delta-bot printer he was using.

In the end, the build took almost two years, as [Thomas] needed breaks between all the frustration, and eventually only used one of the speakers. We’re glad he shared the messy parts of the project, which will hopefully spare someone else a bit of trouble in a project.

Listening to a high-quality audio setup is always a pleasure, and we’ve covered several projects from audiophiles, including affordable DML speakers, and 3D printed speaker drivers.

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Quieting Down A Bandoneon Accordion With MIDI

The bandoneon, known as the tango accordion, is quite a loud instrument to practice within the confines of an apartment, and could possibly lead to some neighborly disputes. [HLB] enjoyed playing his but wanted a way to turn down the volume a bit without, in consideration to his neighbors. Instead of building a whole soundproof room, he decided to throw Arduino’s and MIDI at the problem.

Bandoneons, like all accordions, are operated by pushing air from manually pumped bellows through a series of reeds, which are each opened and closed by a valve mechanism. [HLT] turned each valve lever into a simple on/off switch by attaching a magnet, with hall-effect sensors on long custom PCBs next to each row of valves. The hall effect sensors are connected to I2C I/O expander ICs which connect to an Arduino Nano, one for each side of the instrument, which sends out MIDI messages via serial. Everything is mounted inside what looks like quite an old instrument with Blu Tack to avoid having to make a lot of permanent modifications.

The bandoneon still functions normally with no permanent modifications, so to play with MIDI-only the bellow is simply not pumped. This means [HLB] can’t modulate the MIDI velocity (loudness) while playing, which he admits is a limitation but better than not playing at all. He does, however, note that he could add a pressure sensor inside the bellow if we wanted to add velocity to the midi output when neighbourliness isn’t a consideration. On the audio output side [HLB] built a small stand-alone synthesizer with an Odroid SBC running FluidSynth and a HiFi shield.

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Unique Musical Instrument Defies Description

Since the first of our ancestors discovered that banging a stick on a hollow log makes a jolly sound, we hominids have been finding new and unusual ways to make music. We haven’t come close to tapping out the potential for novel instruments, but then again it’s not every day that we come across a unique instrument and a new sound, as is the case with this string-plucking robot harp.

Named “Greg’s Harp” after builder [Frank Piesik]’s friend [Gregor], this three-stringed instrument almost defies classification. It’s sort of like a harp, but different, and sort of like an electric guitar, but not quite. Each steel string has three different ways to be played: what [Frank] calls “KickUps”, which are solenoids that strike the strings; an “eBow” coil stimulator; and a small motor with plastic plectra that pluck the strings. Each creates a unique sound at the fundamental frequency of the string, while servo-controlled hoops around each string serve as a robotic fretboard to change the notes. Sound is picked up by piezo transducers, and everything is controlled by a pair of Nanos and a Teensy, which takes care of MIDI duties.

Check out the video below and see if you find the sound both familiar and completely new. We’ve been featuring unique instruments builds forever, from not-quite-violins to self-playing kalimbas to the Theremincello, but we still find this one enchanting.

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Controlling A Building Sized Pipe Organ With Midi

Musical instruments come in all shapes and sizes. For sheer scale and complexity though, you can’t beat pipe organs. [Rob Scallon] visited the Fourth Presbyterian Church in Chicago to look at their massive pipe organ which boasts over 8000 individual pipes. He also discovered that it has a MIDI interface, and off course hooked up his laptop to play the Mario Bros theme song.

This organ is actually the third one the church has had, and was completed in 2016. Its capabilities are impressive, but the engineering side of it is what really blew us away. Every pipe is unique to allow it to recreate the sound of almost an entire orchestra, and the “control station” looks a bit like the cockpit of modern airliner in terms of complexity. The organ covers multiple stories across multiple parts of the church and every single pipe and part needs to be accessible for tuning and maintenance, which is almost a full time job. Check out the first video after the break for a full demonstration and tour of this incredible machine by [John Sherer], the church’s music director and organist.

The second video after the break goes through the process of hooking up a laptop to the organ after getting a technician to completely wire up the MIDI interface. They go full music geek as they marry ancient and modern music technology. [Rob] says it multiple times, and we have to believe that you need to be in the building to truly experience the sound. Let us know in the comments if any readers have heard this organ in person.

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Wheelbarrow Bass Drives A Sound Garden

One of the best things about making music is that it’s so easy to do. There are countless ways to make interesting sounds out of nearly anything if you’re willing to experiment a little bit — just ask anyone who has ever made a guitar out of a cigar box and a broom handle.

[Vicious Squid] dug in to the fertile soil of the garden implement world and cultivated a three-string upright bass with a rich, soulful sound from a familiar workhorse — an aluminium wheelbarrow. Much of the build is made from reclaimed wood, like the solid mahogany neck from an old door frame, and a broom handle.

The bass is constructed arch-top style, meaning that the soundboard — the wood on the front with the f-holes — is a flat piece tacked to curved ribs that span the width of the ‘barrow. A broom handle sound post mounted front to back pushes vibrations from the soundboard to the aluminium body. To round out the agricultural aesthetic, [Vicious Squid] strung it with weed-whacker bass strings, which are no doubt inspired by the use of actual trimmer line.

It’s already plenty loud, but [Vicious Squid] added a piezo pickup for wheeling it into the recording studio. Slap your way past the break to hear a little ditty.

Are your instrument-building skills at the sapling stage? Start with something simpler, like a sliding rubber bandolin.

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A Digital Pitch Pipe Gets You In Tune

Some humans are blessed with perfect pitch, an ability that comes in handy when pursuing the musical arts. For many others though, a little help is often appreciated. A pitch pipe is a handy way to find the starting note of a performance, and [Isaac] decided to build his own in the digital realm.

The project is based on the Adafruit Circuit Playground express, which packs in all the peripherals needed right on board. The buttons are used to select the pitch required, with the LEDs used to display the selected note. Blue means flat, green means natural, and red means sharp. A 3D printed outer ring is clipped on to the board to denote the pitches for the user. To play the note, the user simply blows on the pitch pipe. The onboard MEMS microphone detects this and plays the note on the onboard speaker.

It’s a tidy little project that is a great way to get one’s feet wet with embedded programming and working with audio. We’ve seen the Circuit Express pop up before too, such as in this pizza-box DJ mixer. Video after the break.
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DIY Bagpipes Made From Common Household Items

The bagpipes, most commonly seen in their Great Highland form from Scotland, are a loud and imposing musical instrument. Known for being difficult to practice quietly, they’re not the ideal thing to pick up in these times of quarantine and isolation. But, if you must, here’s how you can craft your own at home!

A garbage bag is used as the air bag for this design, readily available and easy to work with. A recorder is then installed into the bag to act as the chanter – the part of the instrument with with pitch is controlled by finger position. A second recorder is then installed as a drone, which produces the continuous harmonizing note typical of bagpipes. A pair of pens are used to create the blowpipe which supplies air to the instrument. Everything is then sealed up with tape and you’re ready to go!

While it’s not a great facsimile of an authentic Scottish bagpipe, it does work in the same way and make some noise. It would be interesting to see a talented player handle such a makeshift piece. Alternatively, consider some of the alternative DIY instruments we’ve featured before. Video after the break.

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