Solar Flares And Radio Communications — How Precarious Are Our Electronics?

On November 8th, 2020 the Sun exploded. Well, that’s a bit dramatic (it explodes a lot) — but a particularly large sunspot named AR2781 produced a C5-class solar flare which is a medium-sized explosion even for the Sun. Flares range from A, B, C, M, and X with a zero to nine scale in each category (or even higher for giant X flares). So a C5 is just about dead center of the scale. You might not have noticed, but if you lived in Australia or around the Indian Ocean and you were using radio frequencies below 10 MHz, you would have noticed since the flare caused a 20-minute-long radio blackout at those frequencies.

According to NOAA’s Space Weather Prediction Center, the sunspot has the energy to produce M-class flares which are an order of magnitude more powerful. NOAA also has a scale for radio disruptions ranging from R1 (an M1 flare) to R5 (an X20 flare). The sunspot in question is facing Earth for the moment, so any new flares will cause more problems. That led us to ask ourselves: What if there were a major radio disruption?

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2020: As The Hardware World Turns

By pretty much any metric you care to use, 2020 has been an unforgettable year. Usually that would be a positive thing, but this time around it’s a bit more complicated. The global pandemic, unprecedented in modern times, impacted the way we work, learn, and gather. Some will look back on their time in lockdown as productive, if a bit lonely. Other’s have had their entire way of life uprooted, with no indication as to when or if things will ever return to normal. Whatever “normal” is at this point.

But even in the face of such adversity, there have been bright spots for our community. With traditional gatherings out of the question, many long-running tech conferences moved over to a virtual format that allowed a larger and more diverse array of presenters and attendees than would have been possible in the past. We also saw hackers and makers all over the planet devote their skills and tools to the production of personal protective equipment (PPE). In a turn of events few could have predicted, the 2020 COVID-19 pandemic helped demonstrate the validity of hyperlocal manufacturing in a way that’s never happened before.

For better or for worse, most of us will associate 2020 with COVID-19 for the rest of our lives. Really, how could we not? But over these last twelve months we’ve borne witness to plenty of stories that are just as deserving of a spot in our collective memories. As we approach the twilight hours of this most ponderous year, let’s take a look back at some of the most interesting themes that touched our little corner of the tech world this year.

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The High-Tech Valor Glass Vials Used To Deliver The Coronavirus Vaccine

As the world waits for COVID-19 vaccines, some pharmaceutical companies stand armed and ready with an exciting improvement: better vials to hold the doses. Vials haven’t changed much in the last 100 years, but in 2011, Corning decided to do something about that. They started developing an alternative glass that is able to resist damage and prevent cracks. It’s called Valor glass, and it’s amazingly strong stuff. Think Gorilla glass for the medical industry.

Traditionally, pharmaceutical vials have been made from borosilicate glass, which is the same laboratory-safe material as Corning’s Pyrex. Borosilicate glass gets its strength from the addition of boron. Although borosilicate glass is pretty tough, it comes with some issues. Any type of glass is only as strong as its flaws, and borosilicate glasses are prone to some particularly strength-limiting flaws. Pharmaceutical glass must stand up to extreme temperatures, from the high heat of the vial-making process to the bitterly cold freeze-drying process and storing temperature required by the fragile viral RNA of some COVID-19 vaccines. Let’s take a look at how Valor glass vials tackle these challenges.

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How The Gates (Almost) Stole Christmas

‘Twas the night before Christmas and all through the house
Blue screens were everywhere; no response from the mouse
Windows, it seems, had decided to die
Because it had updated; we didn’t know why
But Santa had a plan while we were all in bed
He reformatted our server and installed Linux instead
In the morning we rushed in and what did we see?
Programs were running, and most of them free!
There was Chrome and Open Office and emacs for me
Not a penny was going to Mr. Gates’ fee
Now we have no more blue screens, ever, of course
Because Santa turned us on to that sweet open source

The Mouth-Watering World Of NIST Standard Foods

The National Institute Of Standards and Technology was founded on March 3, 1901 as the National Bureau of Standards, taking on its current moniker in 1988. The organisation is charged by the government with ensuring the uniformity of weights and measures across the United States, and generally helping out industry, academia and other users wherever some kind of overarching standard is required.

One of the primary jobs of NIST is the production and sale of Standard Reference Materials, or SRMs. These cover a huge variety of applications, from steel samples to concrete and geological materials like clay. However, there are also edible SRMS, too. Yes, you can purchase yourself a jar of NIST Standard Peanut Butter, though you might find the price uncompetitive with the varieties at your local supermarket. Let’s dive into why these “standard” foods exist, and see what’s available from the shelves of our favourite national standards institute. Continue reading “The Mouth-Watering World Of NIST Standard Foods”

Tech Hidden In Plain Sight: The Ballpoint Pen

Would you pay $180 for a new type of writing instrument? Image via The New York Times

On a crisp fall morning in late October 1945, approximately 5,000 shoppers rushed the 32nd street Gimbel’s department store in New York City like it was Black Friday at Walmart. Things got so out of hand that fifty additional NYPD officers were dispatched to the scene. Everyone was clamoring for the hottest new technology – the ballpoint pen.

This new pen cost $12.50, which is about $180 today. For many people, the improved experience that the ballpoint promised over the fountain pen was well worth the price. You might laugh, but if you’ve ever used a fountain pen, you can understand the need for something more rugged and portable.

Ballpoint pens are everywhere these days, especially cheap ones. They’re so ubiquitous that we don’t have to carry one around or really think about them at all. Unless you’re into pens, you’ve probably never marveled at the sheer abundance of long-lasting, affordable, permanent writing instruments that are around today. Before the ballpoint, pens were a messy nuisance.

A Revolutionary Pen

A ballpoint, up close and personal. Image via Wikipedia

Fountain pens use gravity and capillary action to evenly feed ink from a cartridge or reservoir down into the metal nib. The nib is split in two tines and allows ink to flow forth when pressed against paper. It’s not that fountain pens are that delicate. It’s just that they’re only about one step above dipping a nib or a feather directly into ink.

There’s no denying that fountain pens are classy, but you’re playing with fire if you put one in your pocket. They can be a bit messy on a good day, and the cheap ones are prone to leaking ink. No matter how nice of a fountain pen you have, it has to be refilled fairly frequently, either by drawing ink up from a bottle into the pen’s bladder or inserting a new cartridge. And you’re better off using it as often as possible, since a dormant fountain pen will get clogged with dried ink.

Early ballpoint pens were modeled after fountain pens, aesthetically speaking. They had metal bodies and refillable reservoirs that only needed a top-up every couple of years, compared to once a week or so for fountain pens. Instead of a nib, ballpoints have a tiny ball bearing made of steel, brass, or tungsten carbide. These pens rely on gravity to bathe the ball in ink, which allows it to glide around in the socket like a tiny roll-on deodorant.

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Tracking Satellites: The Nitty Gritty Details

If you want to listen to satellites, you have to be able to track them as they pass over the sky. When I first started tracking amateur satellites, computing the satellite’s location in the sky was a part of the challenge. Nowadays, that’s trivial. What’s left over are all the extremely important real-world details.  Let’s take a look at a typical ham satellite tracking setup and see how it all ties together.

Rotators for Steering

The popularity of robotics, 3D printing, and CNC machines has resulted in a deluge of affordable electric motors and drivers. It’s hard to imagine that an electric motor for rotating an antenna would be anything special, but in fact, antenna rotators are non-trivial engineering designs. Most of the challenges are mechanical, not electrical — the antennas that they drive can be huge, have significant wind loading and rotational inertial, and just downright weigh a lot. A rotator design has to consider bearings, weather exposure, all kinds of loads, not just rotational. And usually a brake is required to keep the antenna pointed in windy conditions.

There’s been a 70-some year history of these mechanisms from back in the 1950s when Cornell Dubilier Electronics, the company you know as a capcacitor manufacturer, began making these rotators for television antennas in the 1950s. I was a little surprised to see that the rotator systems you can buy today are not very different from the ones we used in the 1980s, other than improved electronic controls. Continue reading “Tracking Satellites: The Nitty Gritty Details”