Vintage Meter Repair? It’s Easier With X-Rays

March 6, 2022 by Donald Papp 18 Comments

Here’s an interesting and detailed teardown and repair of a Keithley 2001 7.5 Digit multimeter that is positively dripping with detail. It’s also not every day that we get to see someone using x-ray imaging to evaluate the extent of PCB damage caused by failed electrolytic capacitors.

Dark area is evidence of damage in the multi-layer PCB.

Sadly, this particular model is especially subject to that exact vintage electronics issue: electrolytic capacitor failure and leakage. These failures can lead to destroyed traces, and this particular unit had a number of them (in addition to a few destroyed diodes, just for good measure.) That’s where the x-ray machine comes in handy, because some of the damage is hidden inside the multi-layer PCBs.

[Shahriar], perhaps best known as [The Signal Path], narrates the entire process of fixing up the high-quality benchtop multimeter in a video, embedded below (or you can skip directly to the x-ray machine being broken out.) [Shahriar] was able to repair the device, thanks in part to it being in relatively good shape, and having the right tools available. Older electronics are not always so cooperative; the older a device is, the more likely one is to run into physical and logical standards that no longer exist.

Continue reading “Vintage Meter Repair? It’s Easier With X-Rays” →

Caps Wiki: Place For You To Share Your Repair Notes

February 24, 2022 by Arya Voronova 10 Comments

A right-to-repair battle is being waged in courts. The results of it, we might not see for a decade. The Caps Wiki is a project tackling our repairability problem from the opposite end – making it easy to share information with anyone who wants to repair something. Started by [Shelby], it’s heavily inspired by his vintage tech repairs experience that he’s been sharing for years on the [Tech Tangents] YouTube channel.

When repairing a device, there are many unknowns. How to disassemble it? What are the safety precautions? Which replacement parts should you get? A sporadic assortment of YouTube videos, iFixit pages and forum posts might help you here, but you have to dig them up and, often, meticulously look for the specific information that you’re missing.

The Caps Wiki talks a lot about capacitor replacement repairs – but not just that. Any device, even modern ones, deserves a place on the Caps Wiki, only named like this because capacitor repairs are such a staple of vintage device repair. You could make a few notes about something you’re fixing, and have them serve as help and guideline for newcomers. With time, this won’t just become a valuable resource for quick repairs and old tech revival, but also a treasure trove of datapoints, letting us do research like “which capacitors brands or models tend to pass away prematurely”. Plus, it also talks about topics like mains-powered device repair safety or capacitor nuances!

Continue reading “Caps Wiki: Place For You To Share Your Repair Notes” →

The AUO-manufactured controller board of an LG-branded TV. (Credit: Andrew Menadue)

What To Do With A Broken Television When You Can’t Fix It

February 22, 2022 by Maya Posch 31 Comments

Who can say ‘no’ to a free TV, even if it’s broken? This was the situation [Andrew Menadue] ended up in last year when he was offered an LG 39LE4900 LCD TV. As [Andrew] describes in the blog post along with videos (see first part embedded after the break), this particular television had been taken to a television repair shop previously after the HDMI inputs stopped working, but due to a lack of replacement parts the owner had to make due with the analog inputs still working. That is, until those stopped working as well.

The nice thing about these TVs is that they are very modular inside, as [Andrew] also discovered to his delight. In addition to the LG controller board, an inverter board and the power supply board, this TV also contained a TCON PCB. After some initial unsuccessful swapping of the parts with EBay replacements, nothing was (surprisingly) working, but it did turn out that the TCON and inverter boards are made and sold by AUO (major Taiwanese display manufacturer), along with the display itself.

In the end it turned out that the AUO boards and screen were fine, and after sourcing a board to convert VGA input to the LVDS signal accepted by the TCON board, the whole display worked. Naturally using a board with HDMI inputs would be nice, but it does show how a ‘broken’ TV can be turned into a really nice, big monitor without all too much effort if it’s just the controller board that went on the fritz.

Continue reading “What To Do With A Broken Television When You Can’t Fix It” →

First Days With A New Microscope

February 15, 2022 by Dan Maloney 35 Comments

For big-ticket purchases, I tend to do a lot of research before I open my wallet. I like to at least have the illusion that when I send my money off to a far-away stranger, I’m likely to get back something of equal value in a reasonable timeframe that does what I want it to do. So I tend more toward the “analysis paralysis” end of the spectrum, where I pore over so many specs and reviews that I end up buying nothing.

While that sounds like a bad thing, and sometimes is, I find that it tends to help me avoid rashly spending money on things that aren’t going to work for me. This is especially true in the area of tools, where while I’m trapped in my analysis loop, I often find a workaround or substitute that’s good enough to get the job done.

For some things, though, there is no substitute, and when you start working with SMD components that you’d have a hard time telling from a grain of salt, you’re probably going to need a microscope. I recently determined that this was where I was in my electronics journey, and now that I’ve worked my way through the analysis and procurement phase of the process, I thought I’d share my first impressions of my microscope, and what it’s like to get used to working with one.

Continue reading “First Days With A New Microscope” →

The decapped chip on top of some other DIP IC, with magnet wire soldered to the die, other ends of the magnet wire soldered to pins of the "body donor" DIP IC.

Factory Defect IC Revived With Sandpaper And Microsoldering

January 31, 2022 by Arya Voronova 14 Comments

We might be amidst a chip shortage, but if you enjoy reverse-engineering, there’s never a shortage of intriguing old chips to dig into – and the 2513N 5×7 character ROM is one such chip. Amidst a long thread probing a few of these (Twitter, ThreadReader link), [TubeTime] has realized that two address lines were shorted inside of the package. A Twitter dopamine-fueled quest for truth has led him to try his hand at making the chip work anyway. Trying to clear the short with an external PSU led to a bond wire popping instead, as evidenced by the ESD diode connection disappearing.

A dozen minutes of sandpaper work resulted in the bare die exposed, making quick work of the bond wires as a side effect. Apparently, having the bond pads a bit too close has resulted in a factory defect where two of the pads merged together. No wonder the PSU wouldn’t take that on! Some X-acto work later, the short was cleared. But without the bond wires, how would [TubeTime] connect to it? This is where the work pictured comes in. Soldering to the remains of the bond wires has proven to be fruitful, reviving the chip enough to continue investigating, even if, it appears, it was never functional to begin with. The thread continued on with comparing ROMs from a few different chips [TubeTime] had on hand and inferences on what could’ve happened that led to this IC going out in the wild.

Such soldering experiments are always fun to try and pull off! We rarely see soldering on such a small scale, as thankfully, it’s not always needed, but it’s a joy to witness when someone does IC or PCB microsurgery to fix factory defects that render our devices inoperable before they were even shipped. Each time that a fellow hacker dares to grind the IC epoxy layers down and save a game console or an unidentified complex board, the world gets a little brighter. And if you aren’t forced to do it for repair reasons, you can always try it in an attempt to build the smallest NES in existence!

Continue reading “Factory Defect IC Revived With Sandpaper And Microsoldering” →

A GPU PCB mounted on top of a preheater, with a hot air gun blowing on top of one of the DDR chips, held with tweezers, about to be removed from the board. Most of the other chips are already gone from the board, with only a few left.

GPU RAM Upgrades Are Closer Than You Think

January 30, 2022 by Arya Voronova 34 Comments

We’re all used to swapping RAM in our desktops and laptops. What about a GPU, though? [dosdude1] teaches us that soldered-on RAM is merely a frontier to be conquered. Of course, there’s gotta be a good reason to undertake such an effort – in his case, he couldn’t find the specific type of Nvidia GT640 that could be flashed with an Apple BIOS to have his Xserve machine output the Apple boot screen properly. All he could find were 1GB versions, and the Apple BIOS could only be flashed onto a 2GB version. Getting 2GB worth of DDR chips on Aliexpress was way too tempting!

The video goes through the entire replacement process, to the point where you could repeat it yourself — as long as you have access to a preheater, which is a must for reworking relatively large PCBs, as well as a set of regular tools for replacing BGA chips. In the end, the card booted up, and, flashed with a new BIOS, successfully displayed the Apple bootup logo that would normally be missing without the special Apple VBIOS sauce. If you ever want to try such a repair, now you have one less excuse — and, with the GT640 being a relatively old card, you don’t even risk all that much!

This is not the first soldered-in RAM replacement journey we’ve covered recently — here’s our write-up about [Greg Davill] upgrading soldered-in RAM on his Dell XPS! You can upgrade CPUs this way, too. While it’s standard procedure in sufficiently advanced laptop repair shops, even hobbyists can manage it with proper equipment and a good amount of luck, as this EEE PC CPU upgrade illustrates. BGA work and Apple computers getting a second life go hand in hand — just two years ago, we covered this BGA-drilling hack to bypass a dead GPU in a Macbook, and before that, a Macbook water damage revival story.

Continue reading “GPU RAM Upgrades Are Closer Than You Think” →

Giving Vintage Synths New Life In A Potentiometer Cleaning Showdown

January 19, 2022 by Maya Posch 24 Comments

As anyone who has ever owned a piece of older equipment that has a potentiometer in it can attest to, these mechanical components do need their regular cleaning ritual. Whether it’s volume knobs on a receiver or faders on a mixer, over time they get crackly, scratchy and generally imprecise due to the oxidation and gunk that tends to gather inside them.

This is your potentiometer caked with gunk.

In this blast from the past, [Keith Murray] shows a few ways in which fader-style potentiometers can be cleaned, and how well each cleaning method works by testing the smoothness of the transition over time with an oscilloscope. It’s enlightening to see just how terrible the performance of a grimed-up fader is, and how little a blast of compressed air helped. Contact cleaner works much better, but it’s essential to get all of the loosened bits of gunk out of the fader regardless.

In the end, a soak in isopropyl alcohol (IPA), as well as a full disassembly followed by manual cleaning were the only ones to get the fader performance back to that of a new one. Using contact cleaner followed by blasting the fader out with compressed air seems to be an acceptable trade-off to avoid disassembly, however.

What is your preferred way to clean potentiometers to keep that vintage (audio) gear in peak condition? Let us know in the comments below.

Thanks, [Grant Freese], for the tip!