Robots: How The Pros Keep Them Safe

Robotic safety standards are designed for commercial bots, but amateur robot builders should also consider ideas like the keepout zone where a mobile robot isn’t permitted to go or how to draw out the safety perimeter space for your experimental robot arm. After all, that robot arm won’t stop crushing your fingers because you built it yourself. So, it is worth looking at the standards for industrial robots, even if your aim is fun rather than profit.

The basics of this for fixed robots like robot arms are defined in the standard R15-06. You don’t need to read the full text (because it costs $325 and is *incredibly* tedious to read), but the Association for Advancing Automation has a good background on the details. The bottom line is to ensure that a user can’t reach into an area that the robot arm might move to and provide a quick and easy way to disable the motors if someone does reach in.

Robots that move, called Industrial Mobile Robots (IMRs) or Autonomous Mobile Robots (AMRs) bring in a whole new set of problems, though, because they are designed to move around under their own control and often share space with humans. For them, the standard is called R15.08. The AGV network has a good guide to the details, but again, it boils down to two things: make sure the robot is keeping an eye on its surroundings and that it can stop quickly enough to avoid injury.

Pi Zero FPV Robot Uses Tiny Motor & Gears

We’ve seen plenty of first-person view (FPV) robots built using the Raspberry Pi Zero, but this one from [Shane] has an interesting twist: rather than directly driving the wheels from big motors, it uses small motors and gearboxes to drive the wheels, with some of the gears being 3D printed.

[Shane] has posted the full details of this cute little robot, complete with 3D models, code, and plans for the PCB that connects the Zero to the motors. These motors are N20 ones, which are much smaller and cheaper than what we usually see used in these projects, and run faster. They also often come with a gearbox that reduces the speed to something a bit more useful. Each motor drives the two wheels on one side through a 3D printed gear for tank-style steering.

To run the whole thing off a single LiPo battery, [Shane] also designed his own Pi Hat that converted the voltage to 5 V and added a couple of H bridge chips for the motors. It is a cute little build, but the requirement for a custom Pi hat perhaps puts it beyond most beginners, who might be interested in a cheap, straightforward build like this. Does anybody have any alternatives?

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2023 Halloween Hackfest: Meet Creepsy, The Robotic People-Seeking Ghost

The 2023 Halloween Contest might be over, but we saw some great entries and clever modifications bringing projects into the Halloween spirit. One of them is Creepsy by [Hazal Mestci], a Raspberry Pi-based robotic ghost able to autonomously pick people out of a crowd and glide towards them, emitting eerie sounds as it does so.

The tech behind Creepsy (GitHub repository) originally led the somewhat less spooky existence of a mobile drink serving platform. But with a little bit of modification and the addition of a bedsheet with cutouts for sensors, the transformation into an obstacle-avoiding people-seeking spooker was complete. Key to this transformation was the Viam Python SDK, a software Swiss army knife used by robot builders everywhere. Creepsy itself was built using handy aluminum extrusion, and 3D printed parts along with the requisite suite of motors, cameras, and ultrasonic sensors.

Thanks to everyone who participated in the 2023 Halloween Contest. Got an idea for next year? It’s never too early to get started because ideas are great, but nothing beats “done on time”!

2023 Halloween Hackfest: Organ-playing Skeleton Livens Up Halloween

Every hacker appreciates how off-the-shelf parts can be combined into something greater, and [bryan.lowder] demonstrates this beautifully with his organ-playing skeleton, a wonderful entry to our 2023 Halloween Contest!

Skelly the 3-foot-tall novelty skeleton animatedly plays Bach’s Toccata and Fugue in D Minor while perched at an old (and non-functional) Hammond organ. The small animatronic skeleton has canned motions that work very well for mock organ playing while an embedded MP3 player takes care of playing the music.

That’s not to say the project didn’t have its challenges. Integrating off-the-shelf components into a project always seems to bring its own little inconveniences. In this case, the skeleton the MP3 player both expect to be triggered with button pushes, but taping the button down wasn’t enough to get the skeleton moving when power was applied. [bryan] ended up using relays to simulate button pushes, and a 555 timer circuit to take care of incorporating a suitable delay.

As [bryan] puts it, “a technical tour de force it ain’t, but it is practical and it works and it was done on time” which is well said. Watch Skelly in action in the video, embedded below. There’s also a second video showing the homebrewed controller and MP3 player, both concealed under Skelly’s robe.

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Brick-Laying Machine Builds Without Mortar

Move over, 3D printed houses. There’s a new game in town, and it is able to use standard concrete blocks to build the walls of a house in just one day.

Australian company FBR’s Hadrian X is a tablet-controlled system that follows CAD models to lay the blocks one by one. As you can see in the video after the break, the blocks are laid so quickly that there’s no time for mortar, so they dip the bottom of each block in construction adhesive instead. In the second video after the break, you can watch Hadrian-X build a curved wall.

There are several things to consider when it comes to outdoor robots, such as wind and unwanted vibration. In order to correct for these nuisances, FBR came up with Dynamic Stabilisation Technology (DST). While we don’t have a lot of details on DST, the company calls it “a highly accurate system that continuously adjusts the position of a robot’s end effector to ensure it is always held with stability at the correct point in 3D space.”

Curious about printed housing? Here’s the current-ish state of affairs.

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Mechanical Scorpion Robot Is A Cute Little Critter

Plenty of robots stick to a pair of driven wheels to keep locomotion simple. If you’re bold though, or just like creepy crawlies, you might instead appreciate this cute scorpion robot build.

Real scorpions have eight legs, but this design has just four legs, which keeps the parts count lower and control much simpler. It still looks a bit like a scorpion, though, by virtue of its cute little tail. It’s not just for show either—it mounts a camera which can be positioned at different angles via the tail’s servos. A Raspberry Pi Zero W is the brains of the operation, and allows the robot to be controlled via WiFi or Bluetooth.

Naturally, there is some additional complexity to the walking design. A full ten servos are used across the multiple legs and tail linkages. Most of the parts are 3D printed, however, so it’s quite easy to build at home once you’ve got all the parts to hand.

The robot critter has a shuffling gait, but we’d love to see it modified to walk and climb in different manners with the right programming and mechanical modifications. We’ve featured some other great creepy crawly builds over the years, too. Video after the break.

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African man hunched over a small robot car chassis

The Dar Es Salaam Hacker Scene And Gamut Detection

We’re on a sort of vacation in Tanzania at the moment and staying in a modest hotel away from the tourist and government district. It’s a district of small shops selling the same things and guys repairing washing machines out on the sidewalk. The guys repairing washing machines are more than happy to talk. Everybody’s amazingly friendly here, the hotel guy grilled us for an hour about our home state. But I really didn’t expect to end up in a conversation about computer vision.

In search of some yogurt and maybe something cooler to wear, we went on a little walk away from the hotel. With incredible luck we found a robotics shop a few blocks away. Mecktonix is a shop about two meters each way, stuffed full of Arduinos, robots, electronics components, servos, and random computer gear, overseen by [Yohanna “Joe” Harembo]. Nearby is another space with a laser engraver and 3D printer. The tiny space doesn’t stop them from being busy. A constant stream of automotive tech students from the nearby National Institute of Transport shuffle in for advice and parts for class assigned projects.

In between students, Joe demos an autonomous car he’s working on. In classic hacker fashion, he first has to reattach the motor driver board and various sensors, but then he demos the car and its problem –  the video frame rate is very slow. We dive in with him and try to get some profiling using time.monotonic_ns(). He’s never done profiling before, so this is a big eye opener. He’s only processing one video frame every 4.3 seconds, using YOLO on a Pi 3, and yup, that’s the problem.  I suggest he change to gamut detection or a Pi 4. Continue reading “The Dar Es Salaam Hacker Scene And Gamut Detection”