Sand Hack Boosts Power On InSight Mars Lander

We love that part in Apollo 13 where the NASA engineers have to fit a square carbon dioxide filter in a round hole. We love basically every scene of The Martian where Mark Watney hacks together any piece of hardware he can get his hands on to survive on a hostile planet. What we love even more is watching actual NASA engineers trying out a hack and ordering the InSight lander to scoop sand on itself to increase the power from its solar panels.

InSight, which recently had its two-year mission to study the interior geology of Mars extended, has been suffering from a buildup of dust on its solar panels. This dust is only adding on to the expected power loss which occurs as the red planet approaches aphelion — the maximum distance from the Sun in its orbit. Attempts to shake the panels clear by pulsing their deployment motors were unsuccessful. Other solar-powered missions have experienced a cleaning effect from the Martian winds; however, despite seeing plenty of gusts, InSight has not seen any significant improvement.

Counterintuitively, operators instructed the lander to slowly trickle more dust and sand from its scoop close to (not on top of) one of the solar panels. As the wind blew, larger particles were carried by the breeze across the panels and bounced off the surface, carrying away some accumulated dust. While that may sound like a minuscule effect, the experiment resulted in about 30 extra watt-hours per Sol. Margins are still thin, and science instruments will still need to be disabled to conserve power. But this boost alone was enough to delay the powerdown for a few weeks.

There are so many exciting missions operating on Mars right now. Though, it’s also fun to take a look back at some of the earliest probes. And we’re always amazed at the resources NASA makes available for us to have some DIY fun.

Robot Clings To Ceiling

Imagine you are at the movies and you see a Roomba-like robot climbing a wall or clinging to a ceiling. How would that work? If you are like us, you might think of suction cups or something mechanical or magnetic in the wall. Then again, it is a movie, so maybe it is just a camera trick. The robots from the Bioinsipired Robotics and Design Lab at UCSD are no camera trick, though. As [Evan Ackerman] mentions in a post on IEEE Spectrum, “It’s either some obscure fluid effect or black magic.” You can watch a video about the bots, below.

It turns out, the answer is closer to a suction cup than you might think. According to the paper from the lab, a small flexible disk vibrates at 200 Hz. This generates a thin (less than 1 mm) layer of low pressure air in between the disk and the underlying surface. The robot can resist a force of up to 5 newtons from the suction from the disk.

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3D-Printed Scale Model Of Perseverance Rover Seems As Complicated As The Real One

Sometimes the best way to figure out how something works is to make a model of it. 3D-modeling software makes it possible to do the job in silico, and sometimes that’s enough. But to really get inside the designer’s head, executing a physical model, like this quarter-scale RC-controlled Perseverance rover, is a great way to go.

If you’re looking for cutting-edge tech or groundbreaking design, this build will probably not light your fire. But a closer look will show not only great details about how JPL designs robots that can operate on Mars, but some great design and 3D-printing tips too. [Dejan]’s modeling process started with the 3D renderings of Perseverance available on the NASA website, which went into SolidWorks via Blender. [Dejan] was intent on capturing all the details of the rover, even those that ended up just for looks. But there’s plenty of functionality, too — the running gear looks and functions just like the six-wheel double-bogie design used on Perseverance, as well as Curiosity before it. This revealed an interesting fact that we didn’t previously realize — that the hull is suspended from a single pivot point on each side, while a linkage across the deck both prevents the body from pivoting and provides differential control of the drive bogies on either side of the rover.

The video below shows both the impressive amount of 3D printing needed to make all the model’s parts as well as the involved assembly process. It also shows the Arduino-controlled model being piloted around via radio control. There’s a lot to learn from this model, and [Dejan]’s craftsmanship here is top-notch too. We’ve seen such builds before from him, like this 3D-printed SCARA arm, a CNC hot-wire foam cutter, and an automated wire bender.

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Tiny PCB Motor Robot Is Making Its First Wobbly Moves

[Carl Bugeja] has been working on his PCB motors for more than three years now, and it doesn’t seem like he is close to running out of ideas for the project. His latest creation is a tiny Bluetooth-controlled robot built around two of these motors.

One of the main challenges of these axial flux PCB motors is their low torque output, so [Carl] had to make the robot as light as possible. The main board contains a microcontroller module with integrated Bluetooth, an IMU, regulator, and two motor drivers. The motor stator boards are soldered to the main board using 90° header pins. The frame for the body and the rotors for the motors are 3D printed. A set of four neodymium magnets and a bearing is press-fit into each rotor. The motor shafts are off-the-shelf PCB pins with one end soldered to the stator board. Power comes from a small single-cell lipo battery attached to the main board.

The robot moves, but with a jerking motion, and keeps making unintended turns. The primary cause of this seems to be the wobbly rotors, which mean that the output torque fluctuates throughout the rotation of the motor. Since there are only two points of contact to the ground, only the weight of the board and battery is preventing the central part from rotating with the motors. This doesn’t look like it’s quite enough, so [Carl] wants to experiment with using the IMU to smooth out the motion. For the next version, he’s also working on a new shaft mount, a metal rotor, and a more efficient motor design.

We look forward to seeing this in action, and also what other application [Carl] can come up with. He has already experimented with turning it into a stepper motor, a linear motor, and a tiny jigsaw motor.

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Robot Moves In Any Direction On Ball Wheels

The ability to move in any direction and turn on the spot is a helpful feature on robots that operate indoors around other objects. [James Bruton] demonstrated one possible solution in the form of a robot chassis that can move in any direction with three ball-shaped wheels.

The video after the break is part two of this series. Part one covered the ball wheels themselves, consisting of a pair of half-spheres that can rotate independently with a small roller in the center of each and a driven shaft through the center of the sphere. Three of these are arranged at 120° intervals around the center of the robot, with the main shafts driven by geared DC motors using belts. To move in a straight line some basic trigonometry is used to calculate the required relative speed of each wheel. An Arduino Mega is used to do the necessary calculation when receiving input from the wireless controller.

The motion is remarkably smooth, and we’d be interested to see how it compares with Mecanum and Omniwheels. It seems like the perfect platform for [James]’ Really Useful Robot. He hinted that he might mount a trash bin on it in the future. We would love to see an automatic trash-catching robot, similar to [StuffMadeHere]’s robotic basketball hoop. Continue reading “Robot Moves In Any Direction On Ball Wheels”

A High Torque 3D Printed Harmonic Drive

Actuators that are powerful, accurate, compact, and cheap are like unicorns. They don’t exist. Yet this is what [3DprintedLife] needed for a robotic camera arm, so he developed a custom 3D printed high torque strain wave gearbox to be powered by a cheap NEMA23 stepper motor.

Strain wave gears, otherwise known as harmonic drives, are not an uncommon topic here on Hackaday. The work by deforming a flexible toothed spline with a rotating elliptical part, which engages with the internal teeth of an outer spline. The outer spline has a few more teeth, causing the inner spline to rotate slowly compared to the input, achieving very high gear ratios. Usually, the flexible spline is quite long to allow it to flex at one end while still having a rigid mounting surface at the other end. [3DprintedLife] got around this by creating a separate rigid output spline, which also meshes with the flexible spline. Continue reading “A High Torque 3D Printed Harmonic Drive”

Omnibot From The 80s Gets LED Matrix Eyes, Camera

[Ramin assadollahi] has been busy rebuilding and improving an Omnibot 5402, and the last piece of hardware he wanted to upgrade was some LED matrix eyes and a high quality Raspberry Pi camera for computer vision. An Omnibot was something most technical-minded youngsters remember drooling over in the 80s, and when [ramin] bought a couple of used units online, he went straight to the workbench to give the vintage machines some upgrades. After all, the Omnibot 5402 was pretty remarkable for its time, but is capable of much more with some modern hardware. One area that needed improvement was the eyes.

The eyes on the original Omnibot could light up, but that’s about all they were capable of. The first upgrade was installing two 8×8 LED matrix displays to form what [ramin] calls Minimal Expressive Eyes (MEE), powered by a Raspberry Pi. With the help of a 3D-printed adapter and some clever layout, the LED matrix displays fit behind the eye plate, maintaining the original look while opening loads of new output possibilities.

Adding a high quality Raspberry Pi camera with wide-angle lens was a bit more challenging and required and extra long camera ribbon connector, but with the lens nestled just below the eyes, the camera has a good view and isn’t particularly noticeable when the eyes are lit up. Having already upgraded the rest of the hardware, all that remains now is software work and we can’t wait to see the results.

Two short videos of the hardware are embedded below, be sure to give them a peek. And when you’re ready for more 80s-robot-upgrading-action, check out the Hero Jr.

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