Massive Battle Bot Needs Equally Chunky Custom-Molded Wheels

October 29, 2020 by Dan Maloney 2 Comments

We’ve all run into situations where the right part for the job isn’t something that you can just buy off the shelf. In a lot of cases, 3D-printing is the cure for that problem, but sometimes you need to go big with tough parts for a tough job. These custom molded urethane battlebot wheels are a great example of that. (Video, embedded below.)

The robotic warrior in question is “Copperhead”, a heavyweight death-dealer that has competed on the “BattleBots” show on TV. It’s an incredibly stout machine with a ridiculous 50 pound (23 kg) drum of spinning tool-steel on the front to disassemble competitors. Add to that the sheer mass of the bot’s armor plating and running gear, throw in the need to withstand the punishment meted out by equally diabolical weapons, and standard wheels are not going to fly.

As [Robert Cowan] details in the video below, nothing but the sturdiest wheels will do, so the bot builders mold custom wheels with integrated hubs. The four-piece mold was machined out of aluminum to hold the plastic hubs, which were also machined but could easily have been 3D-printed. Polyurethane resin is poured in and adheres to the plastic hub better than we’d have thought it would: enough so to avoid coming apart despite some pretty severe blows. The whole casting process is a good watch, as is the overview of Copperhead’s design. And watching it tear apart “War Hawk” was a treat too.

You may not be building battle bots, but a scaled-down version of this process could be a handy trick to have stored away for someday. Continue reading “Massive Battle Bot Needs Equally Chunky Custom-Molded Wheels” →

The Adorable Robot Spot, Now In Affordable Form

October 23, 2020 by Erin Pinheiro 8 Comments

If you’ve been following the Boston Dynamics project Spot, you’ve seen its capabilities and how we’re starting to see it being used in public more since its official release last year. But in a true display of how hobbyist electronics have been evolving and catching up with the big companies over the past few years, [Miguel Ayuso Parrilla] shows us his own take on the walking robot with CHOP, one of the finalists in this year’s Hackaday Prize.

CHOP is a DIY quadruped robot that works much in the same way as Spot, although in a smaller form-factor and, perhaps most impressive of all, a bill of materials that can be all acquired for under $500. The entire project is open source, meaning that anyone can built their own version of it with off-the-shelf parts and some 3D printing. If you can’t get the hardware however, you can still play with the PyBullet simulation of the mechanics that were used during the debugging process.

Running the show are two main components, a Raspberry Pi 4B and an Arduino Mega. While the Mega interfaces with the servo controllers and provides filtering for sensors like the inertial measurement unit, the Pi takes all that data in and uses a series of Python scripts in order to determine the gait of the robot and which way the servos should move through an inverse kinematics model. To control the direction in which the body of the robot should accelerate, a Bluetooth remote controller sends commands to the Raspberry Pi.

We’re excited to see home-grown projects rise to this level of complexity, which would be mostly unheard of a few years ago in the maker scene, and only presented by large tech companies with tons of money to spend on research and development. There are other quadruped robots to inspire yourself on than Spot though, like this one with a spherical design and fold-out legs. Check this one in action after the break.

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Do Your Part To Stop The Robot Uprising

October 21, 2020 by Al Williams 11 Comments

One of the pleasures of consuming old science fiction movies and novels is that they capture the mood of the time in which they are written. Captain Kirk was a 1960s guy and Picard was a 1990s guy, after all. Cold war science fiction often dealt with invasion. In the 1960s and 70s, you were afraid of losing your job to a computer, so science fiction often had morality tales of robots running amok, reminding us what a bad idea it was to give robots too much power. As it turns out, robots might be dangerous, but not for the reasons we thought. The robots won’t turn on us by themselves. But they could be hacked. To that end, there’s a growing interest in robot cybersecurity and Alias Robotics is releasing Alurity, a toolbox for robot cybersecurity.

Currently, the toolbox is available for Linux and MacOS with some support for Windows. It targets 25 base robots including the usual suspects. There’s a white paper from when the product entered testing available if you want more technical details.

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Exoskeleton Muscles Powered By Hydrogen

October 21, 2020 by Lewin Day 19 Comments

The idea of building a suit that increases the wearer’s strength is a compelling one, often featured in science fiction. There are a handful of real world examples, and [Alex] can now add his to the list. The build comes with a twist however, relying on hydrogen to do the work.

At its heart, the build is not dissimilar to other artificial muscle projects. The muscles in [Alex’s] build consist of a rubber tube inside a nylon braid. When the rubber tube is inflated, it expands, causing the nylon braid to shorten as it grows wider. Commonly, such builds rely on compressed air to power the muscles, however [Alex] took a different path. Instead, water is electrolysed in a chamber designed to look like Iron Man’s arc reactor, with the resulting gases produced being used to drive the muscles. With five muscles ganged up to pull together, the wearable arm support is capable of generating up to 15 kg of pull force.

It’s a design that has a few benefits; the electrolyser has no moving parts, and is much simpler and quieter than a typical air compressor. Obviously, there is a risk of fire thanks to the flammable gases used, but [Alex] explains the precautions taken to minimise this risk in the video.

Exosuits may not be mainstream just yet, but that doesn’t mean people aren’t working to make them a reality. We’ve featured a few before, like this open-source design. Video after the break.

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PyBot Is A 3D Printed SCARA Arm For The Masses

October 19, 2020 by Tom Nardi 10 Comments

We’ve all seen videos of blisteringly fast SCARA arms working on assembly lines, and more than a few of us have fantasied about having that same kind of technology for the home shop. Unfortunately, while the prices for things like 3D printers and oscilloscopes have dropped lower than what many would have believed possible a decade ago, high-performance robotics are still too pricey for the home player.

Unless of course, you’re willing to build it yourself. The PyBot designed by [jjRobots] is an open source robotic arm that should be well within the means of the average hardware hacker. One could argue that this is a project made entirely possible by desktop 3D printing; as not only are most of the structural components printed, but most of the mechanical elements are common 3D printer parts. Smooth rods, linear bearings, lead screws, and NEMA 17 motors are all exceptionally cheap these days thanks to the innumerable 3D printer kits that make use of them.

A custom control board keeps the wiring tight.

Those who’ve researched similar projects might notice that the design of this arm has clearly been influenced by the Mostly Printed SCARA (MPSCARA). But while that robot was designed to carry an extruder and act as a 3D printer, [jjRobots] intends for the PyBot to be more of a general purpose platform. By default it features a simple gripper, but that can easily be changed out for whatever tool or gadget you have in mind.

In the base of the arm is a custom control board that combines an Arduino M0, an ESP8266, and a trio of stepper motor drivers. But if you wanted to build your own version from the parts bin, you could certainly wire up all the principle components manually. As the name implies, the PyBot is controlled by Python tools running on the computer, so it should be relatively easy to get this capable arm to do your bidding.

We’ve seen some impressive 3D printed robotic arms over the years, but the simplicity of the PyBot is particularly compelling. This looks like something that you could reasonably assemble and program over a weekend or two, and then put to work in your ad-hoc PPE factory.

Worm Bot Inches Along As You’d Expect

October 18, 2020 by Lewin Day No comments

Robot locomotion is a broad topic, and there are a multitude of choices for the budding designer. Often, nature is an inspiration, and many ‘bots have been built to explore the motion regimes of various insects and animals. Inspired himself by the common inch worm, [jegatheesan.soundarapandian] decided to build a robot that moved in a similar way.

The build consists of a series of 3D printed linkages, with servos fitted in between. This allows the robot’s body to articulate and flex in much the same way as a real inch worm. By flexing the body up, shifting along, and flexing back down, the robot can slowly make its way along a surface. An Arduino Pro Mini is the brains of the operation, being compact enough to fit on the small robot while still having enough outputs to command the multiple servos required. Control is via a smartphone app, using MIT’s AppInventor platform and the venerable HC-05 Bluetooth module.

It’s a fun build, and we’d love to see it go further with batteries replacing the tether and perhaps some sensors to enable it to further interact with its environment. We’ve seen other creative 3D-printed designs before, too – like this spherical quadruped ‘bot. Video after the break.

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Robot Travels The World

October 17, 2020 by Bryan Cockfield 7 Comments

Around the World in 80 Days may have been an impressive feat of international travel in a world before widespread air transit. In modern times though, it’s not even necessary to leave your home in order to travel around the world. To that end, [Norbert] is attempting to accomplish this journey using a robot that will do the traveling for him as part of this year’s Virtual Maker Faire.

The robot is called the World Tour Robot, and the idea for it is to be small enough to ship to each new location around the world and be simple enough to be repaired easily. It is driven by two servo motors and controlled by a Raspberry Pi which also handles a small camera. Once at its location, it can connect to the internet and then be able to be controlled through a web interface. Locations are selected by application, and the robot is either handed off to the next person in the chain or put back in a box to be shipped.

The robot hasn’t left for its maiden voyage just yet but [Norbert] plans to get it started soon. Hopefully there are enough interesting places for this robot to explore on its trip around the world, although it’s probably best to avoid Philadelphia as it is known to be unfriendly to robots.