Getting Started With Aluminum Extrusions

May 25, 2021 by Al Williams 64 Comments

T-slot extrusions used to be somewhat mysterious, but today they are quite common thanks to their use in many 3D printers. However, it is one thing to assemble a kit with some extrusions and another thing to design your own creations with the material. If you ever had a Play-Doh Fun Factory as a kid, then you know about extrusions. You push some material out through a die to make a shape. Of course, aluminum extrusions aren’t made from modeling clay, but usually 6105-T5 aluminum. Oddly, there doesn’t seem to be an official standard, but it is so common that there’s usually not much variation between different vendors.

We use extrusions to create frames for 3D printers, laser cutters, and CNC machines. But you can use it anywhere you need a sturdy and versatile frame. There seems to be a lot of people using them, for example, to build custom fixtures inside vans. If you need a custom workbench, a light fixture, or even a picture frame, you can build anything you like using extrusions. Continue reading “Getting Started With Aluminum Extrusions” →

Starlink: A Review And Some Hacks

May 24, 2021 by Jonathan Bennett 129 Comments

I could probably be described as a SpaceX enthusiast. I catch their launches when I can, and I’ve watched the development of Starship with great interest. But the side-effect of SpaceX’s reusable launch system is that getting to space has become a lot cheaper. Having excess launch capacity means that space projects that were previously infeasible become suddenly at least plausible. One of those is Starlink.

Starlink is SpaceX’s satellite Internet service. Wireless and cellular internet have helped in some places, but if you really live out in the sticks, satellite internet is your only option. And while satellite Internet isn’t exactly new, Starlink is a bit different. Hughesnet, another provider, has a handful of satellites in geostationary orbit, which is about 22,000 miles above the earth. To quote Grace Hopper, holding a nearly foot-long length of wire representing a nanosecond, “Between here and the satellite, there are a very large number nanoseconds.”

SpaceX opted to do something a bit different. In what seemed like an insane pipe dream at the time, they planned to launch a satellite constellation of 12,000 birds, some of them flying as low as 214 mile altitude. The downside of flying so low is that they won’t stay in orbit as long, but SpaceX is launching them significantly faster than they’re coming down. So far, nearly 1,600 Starlink satellites are in orbit, in a criss-crossing pattern at 342 miles (550 km) up.

This hundred-fold difference in altitude matters. A Hughesnet connection has a minimum theoretical latency of 480 ms, and in reality runs closer to 600 ms. Starlink predicts a theoretical minimum of under 10 ms, though real-world performance isn’t quite that low yet. In the few weeks I’ve had the service, ping times have fallen from mid-60s down to 20s and 30s. The way Starlink works right now, data goes up to the closest satellite and directly back to the connected ground station. The long-term plan is to allow the satellites to talk directly to each other over laser links, skipping over the ground stations. Since the speed of light is higher in a vacuum than in a fiber-optic cable, the fully deployed system could potentially have lower latency than even fiber Internet, depending on the location of the endpoint and how many hops need to be made.

I got a Starlink setup, and have been trying out the beta service. Here’s my experience, and a bonus hack to boot.

Continue reading “Starlink: A Review And Some Hacks” →

Ask Hackaday: How Is The Chip Shortage Affecting You?

May 24, 2021 by Jenny List 133 Comments

Some friends of mine are designing a new board around the STM32F103 microcontroller, the commodity ARM chip that you’ll find in numerous projects and on plenty of development boards. When the time came to order the parts for the prototype, they were surprised to find that the usual stockholders don’t have any of these chips in stock, and more surprisingly, even the Chinese pin-compatible clones couldn’t be found. The astute among you may by now have guessed that the culprit behind such a commodity part’s curious lack of availability lies in the global semiconductor shortage.

A perfect storm of political unintended consequences, climate-related crises throttling Taiwanese chip foundries and shutting down those in the USA, and faulty pandemic recovery planning, has left the chipmakers unable to keep up with the demand from industries on the rebound from their COVID-induced slump. Particularly mentioned in this context is the automotive industry, which has seen plants closing for lack of chips and even models ditching digital dashboards for their analogue predecessors.

Chips on order everywhere on the Mouser website.

The fall-out from all this drama in the world’s car factories has filtered down through all levels that depend upon semiconductors; as the carmakers bag every scrap of chip fab capacity that they can, so in turn have other chip customers scrambled to keep their own supply lines in place. A quick scan for microcontrollers through distributors like Mouser or Digi-Key finds pages and pages of lines on back-order or out of stock, with those lines still available being largely either for niche applications, unusual package options, or from extremely outdated product lines. The chances of scoring your chosen chip seem remote and most designers would probably baulk at trying to redesign around an ancient 8-bit part from the 1990s, so what’s to be done?

Such things typically involve commercially sensitive information so we understand not all readers will be able to respond, but we’d like to ask the question: how has the semiconductor shortage affected you? We’ve heard tales of unusual choices being made to ship a product with any microcontroller that works, of hugely overpowered chips replacing commodity devices, and even of specialist systems-on-chip being drafted in to fill the gap. In a few years maybe we’ll feature a teardown whose author wonders why a Bluetooth SoC is present without using the radio functions and with a 50R resistor replacing the antenna, and we’ll recognise it as a desperate measure from an engineer caught up in 2021’s chip shortage.

So tell us your tales from the coalface in the comments below. Are you that desperate engineer scouring the distributors’ stock lists for any microcontroller you can find, or has your chosen device remained in production? Whatever your experience we’d like to know what the real state of the semiconductor market is, so over to you!

IRC Will Never Die

May 22, 2021 by Elliot Williams 51 Comments

The big kerfuffle in the open source world this week surrounds the biggest IRC server operator, Freenode. Wherever the dust settles, myriad important open source projects use Freenode’s IRC servers for their main channel of user feedback, and a number of vibrant communities call or called Freenode home. What you would call a 3D printer, and most of the software that drives it, for instance, was brainstormed up in Freenode’s #reprap. If you want help with a Linux distribution, you’ll be set straight within a few minutes in the relevant channel, because the people who wrote, packaged, or maintain it are probably on Freenode waiting to chat.

But suppose Freenode burns to the ground tomorrow, as some are suggesting. So what? My take is that is doesn’t matter. Freenode doesn’t own IRC, setting up an IRC server is essentially trivial, and what’s really important is the online community — they can just pick up and move somewhere else with very little hassle.

This is not to say that we don’t all benefit from the diligence that Freenode’s volunteer administrators and operators have donated to the cause over the years. IRC servers don’t run themselves, and Freenode’s admins fought and won an epic battle with spammers a couple years back. Keeping IRC running at scale is a different thing than setting up something for your friends, and so the Freenode folks definitely deserve our thanks.

But look, IRC is an old protocol and it’s a simple protocol. It’s so simple, in fact, that writing an IRC bot is just a few dozen lines in Python, using no external libraries. All you need to do is send plain text over a socket. You can do this — it makes a great networking hello world.

IRC is fun for hackers, but if you want a user-friendly GUI client, you ridiculously many to choose from. There are even no-install web clients if you just want to dip your toes in. Heck, you could install your own server in an hour or so.

So saying that the demise of Freenode is the end of IRC is a lot like saying that the end of Hotmail was the end of e-mail. In the grand scheme of things, almost nobody actually uses IRC — Freenode has 78,000 users while Slack has 10 million — and IRC users are very savvy, if not full-on geeky. These are the sort of people who can probably find the server field in a menu and change it from irc.freenode.net to irc.whatever.org.

In addition to our traditional #hackaday channel on irc.freenode.net, there’s also a channel set up on irc.libera.chat as well. There isn’t much action in either — IRC tends to be a slow conversation, so don’t freak out if someone responds to you an hour later — but if you want to swing by, we’re there. IRC will never die!

2021 Hackaday Prize Begins!

If you missed our announcement, this year’s Hackaday Prize is on! We’ve all had a rough year and a half, and it’s lead a lot of us to think seriously about our world. How would you want to change it going forward? Fifty entrants will rethink, refresh, and rebuild their way into $500, and the Grand Prize is $25,000. Get hacking!

New Part Day: ESP32-WROOM-DA

May 21, 2021 by Jenny List 38 Comments

We’re always interested in the latest from the world’s semiconductor industry here at Hackaday, but you might be forgiven for noticing something a little familiar about today’s offering from Espressif. The ESP32-WROOM-DA has more than a passing resemblance to the ESP32-WROOM dual-core-microcontroller-with-WiFi module that we’ve seen on so many projects over the last few years because it’s a WROOM, but this one comes with a nifty trick to deliver better WiFi connectivity.

The clever WiFi trick comes in the form of a pair of antennas at 90 degrees to each other. It’s a miniaturised version of the arrangement with which you might be familiar from home routers, allowing the device to select whichever antenna gives the best signal at any one time.

We can see that the larger antenna footprint will require some thought in PCB design, but otherwise the module has the same pinout as the existing WROVER. It’s not much of a stretch to imagine it nestled in the corner of a board at 45 degrees, and we’re sure that we’ll see it appearing in projects directly. Anything that enhances the connectivity of what has become the go-to wireless microcontroller on these pages can only be a good thing.

Hackaday Podcast 119: Random Robot Writing, Slithering Snake Shenanigans, And Phased Array Phenomena

May 21, 2021 by Mike Szczys 2 Comments

Hackaday editors Mike Szczys and Elliot Williams pick up on the neatest hacks you may have missed. We start off with another “What’s that Sound?” so put your geeky-ears to the test and win a Hackaday Podcast T-shirt. Here are a couple of classic hacks to bring you joy: music based on Markov chains, and a squiggly take on the classic Nokia game of snake. For the more hardcore science geeks we dive into the B Meson news coming out of CERN’s physics experiments. And after taking a detour in bristle-bot-based pen plotting, we unpack the hidden system of pipes that carry oil, gas, diesel, and more from the refinery to your region.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (The best 57 MB you’ll download all day!)

Places to follow Hackaday podcasts:

Continue reading “Hackaday Podcast 119: Random Robot Writing, Slithering Snake Shenanigans, And Phased Array Phenomena” →

This Week In Security: Watering Hole Attackception, Ransomware Trick, And More Pipeline News

May 21, 2021 by Jonathan Bennett 11 Comments

In what may be a first for watering hole attacks, we’ve now seen an attack that targeted watering holes, or at least water utilities. The way this was discovered is a bit bizarre — it was found by Dragos during an investigation into the February incident at Oldsmar, Florida. A Florida contractor that specializes in water treatment runs a WordPress site that hosted a data-gathering script. The very day that the Oldsmar facility was breached, someone from that location visited the compromised website.

You probably immediately think, as the investigators did, that the visit to the website must be related to the compromise of the Oldsmar treatment plant. The timing is too suspect for it to be a coincidence, right? That’s the thing, the compromised site was only gathering browser fingerprints, seemingly later used to disguise a botnet. The attack itself was likely carried out over Teamviewer. I will note that the primary sources on this story have named Teamviewer, but call it unconfirmed. Assuming that the breach did indeed occur over that platform, then it’s very unlikely that the website visit was a factor, which is what Dragos concluded. On the other hand, it’s easy enough to imagine a scenario where the recorded IP address from the visit led to a port scan and the discovery of a VNC or remote desktop port left open. Continue reading “This Week In Security: Watering Hole Attackception, Ransomware Trick, And More Pipeline News” →