Flat-Pack Pasta: Like Ikea Furniture Without The Weird Wrench

May 26, 2021 by Kristina Panos 46 Comments

When it comes to food packaging, there’s no bigger scam than potato chip bags, right? People complain about the air (nitrogen, actually) inside, but it’s there for a reason — nitrogen pushes out oxygen, so the chips live in a state of factory-fresh dormancy until you rip open the bag and release the gas. If you want flat-pack chips, there’s always those uniformly-shaped potato slurry wafers that come in a can. But even those usually manage to have a few broken ones.

On the other hand, no one complains about the extra space in their box of fusilli — that would be silly. But seriously, successfully shipping fragile foods requires either flat packing or a lot of extra space, especially if that food comes in a myriad of fun 3D shapes like pasta does. Everybody knows that 3D pasta is superior to flat pasta because it holds sauces so much better. The pasta must be kept intact!

The great thing about pasta as a food is that it’s simple to make, and it’s more nutritious than potato chips. Because of these factors, pasta is often served in extreme situations to large groups of people, like soldiers and the involuntarily displaced. But storing large quantities of shapely pasta takes up quite a bit of space. And because of all that necessary air, much of the packaging goes to waste.

So what if you could keep your plethora of pasta in, say, a filing cabinet? A research team led by the Morphing Matter Lab at Carnegie Mellon University have created a way to make flat-pack pasta that springs to life after a few minutes in boiling water.

Continue reading “Flat-Pack Pasta: Like Ikea Furniture Without The Weird Wrench” →

Teardown: RADICA I-Racer

May 26, 2021 by Tom Nardi 3 Comments

Long before the Oculus Rift and HTC Vive came along, some of the biggest names in gaming tried to develop practical stereoscopic displays. These early attempts at virtual reality (VR) were hindered by the technical limitations of their time, and most never progressed beyond the prototype stage. Of the ones that did make it to retail shelves, none managed to stick around for very long. The best known example is Nintendo’s Virtual Boy, which ended up being a financial disaster upon its release in 1995 and some regard as the gaming giant’s greatest blunder.

Despite these public failures, Radica still felt compelled to throw their hat into the ring. Best known for their line of relatively simplistic LCD handheld games, the company produced several rudimentary stereoscopic stand-alone titles in the late 1990s to try and cash in on the VR fad. Among the later entries in this series was 1999’s NASCAR i-Racer, which at least externally, looks quite a bit like modern VR headset.

Featuring a head-mounted stereoscopic display, a handheld controller, force feedback, and integrated headphones, you’d certainly be forgiven for thinking the i-Racer was ahead of its time. But its reliance on the primitive LCD technology that put Radica on the map, combined with the need to keep the game as cheap as possible, keeps the experience planted firmly in the 1990s. But perhaps there’s something we can do about that.

Continue reading “Teardown: RADICA I-Racer” →

Getting Started With Aluminum Extrusions

May 25, 2021 by Al Williams 64 Comments

T-slot extrusions used to be somewhat mysterious, but today they are quite common thanks to their use in many 3D printers. However, it is one thing to assemble a kit with some extrusions and another thing to design your own creations with the material. If you ever had a Play-Doh Fun Factory as a kid, then you know about extrusions. You push some material out through a die to make a shape. Of course, aluminum extrusions aren’t made from modeling clay, but usually 6105-T5 aluminum. Oddly, there doesn’t seem to be an official standard, but it is so common that there’s usually not much variation between different vendors.

We use extrusions to create frames for 3D printers, laser cutters, and CNC machines. But you can use it anywhere you need a sturdy and versatile frame. There seems to be a lot of people using them, for example, to build custom fixtures inside vans. If you need a custom workbench, a light fixture, or even a picture frame, you can build anything you like using extrusions. Continue reading “Getting Started With Aluminum Extrusions” →

Starlink: A Review And Some Hacks

May 24, 2021 by Jonathan Bennett 129 Comments

I could probably be described as a SpaceX enthusiast. I catch their launches when I can, and I’ve watched the development of Starship with great interest. But the side-effect of SpaceX’s reusable launch system is that getting to space has become a lot cheaper. Having excess launch capacity means that space projects that were previously infeasible become suddenly at least plausible. One of those is Starlink.

Starlink is SpaceX’s satellite Internet service. Wireless and cellular internet have helped in some places, but if you really live out in the sticks, satellite internet is your only option. And while satellite Internet isn’t exactly new, Starlink is a bit different. Hughesnet, another provider, has a handful of satellites in geostationary orbit, which is about 22,000 miles above the earth. To quote Grace Hopper, holding a nearly foot-long length of wire representing a nanosecond, “Between here and the satellite, there are a very large number nanoseconds.”

SpaceX opted to do something a bit different. In what seemed like an insane pipe dream at the time, they planned to launch a satellite constellation of 12,000 birds, some of them flying as low as 214 mile altitude. The downside of flying so low is that they won’t stay in orbit as long, but SpaceX is launching them significantly faster than they’re coming down. So far, nearly 1,600 Starlink satellites are in orbit, in a criss-crossing pattern at 342 miles (550 km) up.

This hundred-fold difference in altitude matters. A Hughesnet connection has a minimum theoretical latency of 480 ms, and in reality runs closer to 600 ms. Starlink predicts a theoretical minimum of under 10 ms, though real-world performance isn’t quite that low yet. In the few weeks I’ve had the service, ping times have fallen from mid-60s down to 20s and 30s. The way Starlink works right now, data goes up to the closest satellite and directly back to the connected ground station. The long-term plan is to allow the satellites to talk directly to each other over laser links, skipping over the ground stations. Since the speed of light is higher in a vacuum than in a fiber-optic cable, the fully deployed system could potentially have lower latency than even fiber Internet, depending on the location of the endpoint and how many hops need to be made.

I got a Starlink setup, and have been trying out the beta service. Here’s my experience, and a bonus hack to boot.

Continue reading “Starlink: A Review And Some Hacks” →

Ask Hackaday: How Is The Chip Shortage Affecting You?

May 24, 2021 by Jenny List 133 Comments

Some friends of mine are designing a new board around the STM32F103 microcontroller, the commodity ARM chip that you’ll find in numerous projects and on plenty of development boards. When the time came to order the parts for the prototype, they were surprised to find that the usual stockholders don’t have any of these chips in stock, and more surprisingly, even the Chinese pin-compatible clones couldn’t be found. The astute among you may by now have guessed that the culprit behind such a commodity part’s curious lack of availability lies in the global semiconductor shortage.

A perfect storm of political unintended consequences, climate-related crises throttling Taiwanese chip foundries and shutting down those in the USA, and faulty pandemic recovery planning, has left the chipmakers unable to keep up with the demand from industries on the rebound from their COVID-induced slump. Particularly mentioned in this context is the automotive industry, which has seen plants closing for lack of chips and even models ditching digital dashboards for their analogue predecessors.

Chips on order everywhere on the Mouser website.

The fall-out from all this drama in the world’s car factories has filtered down through all levels that depend upon semiconductors; as the carmakers bag every scrap of chip fab capacity that they can, so in turn have other chip customers scrambled to keep their own supply lines in place. A quick scan for microcontrollers through distributors like Mouser or Digi-Key finds pages and pages of lines on back-order or out of stock, with those lines still available being largely either for niche applications, unusual package options, or from extremely outdated product lines. The chances of scoring your chosen chip seem remote and most designers would probably baulk at trying to redesign around an ancient 8-bit part from the 1990s, so what’s to be done?

Such things typically involve commercially sensitive information so we understand not all readers will be able to respond, but we’d like to ask the question: how has the semiconductor shortage affected you? We’ve heard tales of unusual choices being made to ship a product with any microcontroller that works, of hugely overpowered chips replacing commodity devices, and even of specialist systems-on-chip being drafted in to fill the gap. In a few years maybe we’ll feature a teardown whose author wonders why a Bluetooth SoC is present without using the radio functions and with a 50R resistor replacing the antenna, and we’ll recognise it as a desperate measure from an engineer caught up in 2021’s chip shortage.

So tell us your tales from the coalface in the comments below. Are you that desperate engineer scouring the distributors’ stock lists for any microcontroller you can find, or has your chosen device remained in production? Whatever your experience we’d like to know what the real state of the semiconductor market is, so over to you!

IRC Will Never Die

May 22, 2021 by Elliot Williams 51 Comments

The big kerfuffle in the open source world this week surrounds the biggest IRC server operator, Freenode. Wherever the dust settles, myriad important open source projects use Freenode’s IRC servers for their main channel of user feedback, and a number of vibrant communities call or called Freenode home. What you would call a 3D printer, and most of the software that drives it, for instance, was brainstormed up in Freenode’s #reprap. If you want help with a Linux distribution, you’ll be set straight within a few minutes in the relevant channel, because the people who wrote, packaged, or maintain it are probably on Freenode waiting to chat.

But suppose Freenode burns to the ground tomorrow, as some are suggesting. So what? My take is that is doesn’t matter. Freenode doesn’t own IRC, setting up an IRC server is essentially trivial, and what’s really important is the online community — they can just pick up and move somewhere else with very little hassle.

This is not to say that we don’t all benefit from the diligence that Freenode’s volunteer administrators and operators have donated to the cause over the years. IRC servers don’t run themselves, and Freenode’s admins fought and won an epic battle with spammers a couple years back. Keeping IRC running at scale is a different thing than setting up something for your friends, and so the Freenode folks definitely deserve our thanks.

But look, IRC is an old protocol and it’s a simple protocol. It’s so simple, in fact, that writing an IRC bot is just a few dozen lines in Python, using no external libraries. All you need to do is send plain text over a socket. You can do this — it makes a great networking hello world.

IRC is fun for hackers, but if you want a user-friendly GUI client, you ridiculously many to choose from. There are even no-install web clients if you just want to dip your toes in. Heck, you could install your own server in an hour or so.

So saying that the demise of Freenode is the end of IRC is a lot like saying that the end of Hotmail was the end of e-mail. In the grand scheme of things, almost nobody actually uses IRC — Freenode has 78,000 users while Slack has 10 million — and IRC users are very savvy, if not full-on geeky. These are the sort of people who can probably find the server field in a menu and change it from irc.freenode.net to irc.whatever.org.

In addition to our traditional #hackaday channel on irc.freenode.net, there’s also a channel set up on irc.libera.chat as well. There isn’t much action in either — IRC tends to be a slow conversation, so don’t freak out if someone responds to you an hour later — but if you want to swing by, we’re there. IRC will never die!

2021 Hackaday Prize Begins!

If you missed our announcement, this year’s Hackaday Prize is on! We’ve all had a rough year and a half, and it’s lead a lot of us to think seriously about our world. How would you want to change it going forward? Fifty entrants will rethink, refresh, and rebuild their way into $500, and the Grand Prize is $25,000. Get hacking!

New Part Day: ESP32-WROOM-DA

May 21, 2021 by Jenny List 38 Comments

We’re always interested in the latest from the world’s semiconductor industry here at Hackaday, but you might be forgiven for noticing something a little familiar about today’s offering from Espressif. The ESP32-WROOM-DA has more than a passing resemblance to the ESP32-WROOM dual-core-microcontroller-with-WiFi module that we’ve seen on so many projects over the last few years because it’s a WROOM, but this one comes with a nifty trick to deliver better WiFi connectivity.

The clever WiFi trick comes in the form of a pair of antennas at 90 degrees to each other. It’s a miniaturised version of the arrangement with which you might be familiar from home routers, allowing the device to select whichever antenna gives the best signal at any one time.

We can see that the larger antenna footprint will require some thought in PCB design, but otherwise the module has the same pinout as the existing WROVER. It’s not much of a stretch to imagine it nestled in the corner of a board at 45 degrees, and we’re sure that we’ll see it appearing in projects directly. Anything that enhances the connectivity of what has become the go-to wireless microcontroller on these pages can only be a good thing.