You’re Sitting On An Engineering Masterpiece: Chairs As A Design Challenge

June 25, 2019 by Jenny List 26 Comments

If you move as a hardware hacker through the sometimes surprisingly similar world of artists, craftspeople, designers, blacksmiths, and even architects, there’s one piece of work that you will see time and time again as an object that exerts a curious fascination. It seems that designing and building a chair is a rite of passage, and not just a simple chair, but in many cases an interesting chair.

An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]

Some of the most iconic seating designs that you will be instantly familiar with through countless mass-produced imitations began their lives as one-off design exercises. Yet we rarely see them in our community of hackers and makers, a search turns up only a couple of examples. This is surprising, not least because there is more than meets the eye to this particular piece of furniture. Your simple seat can be a surprisingly complex challenge.

Moving Charis From Artisan to Mass Market

The new materials and mass production techniques of the 19th and 20th centuries have brought high-end design into the hands of the masses, but while wealthy homes in earlier centuries had high-quality bespoke furniture in the style of the day, the traditional furniture of the masses was hand-made in the same way for centuries often to a particular style dependent on the region in which it was produced.

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The Future Of Space Is Tiny

June 25, 2019 by Tom Nardi 12 Comments

While recent commercial competition has dropped the cost of reaching orbit to a point that many would have deemed impossible just a decade ago, it’s still incredibly expensive. We’ve moved on from the days where space was solely the domain of world superpowers into an era where multi-billion dollar companies can join on on the fun, but the technological leaps required to reduce it much further are still largely relegated to the drawing board. For the time being, thing’s are as good as they’re going to get.

If we can’t count on the per pound cost of an orbital launch to keep dropping over the next few years, the next best option would logically be to design spacecraft that are smaller and lighter. Thankfully, that part is fairly easy. The smartphone revolution means we can already pack an incredible amount sensors and processing power into something that can fit in the palm of your hand. But there’s a catch: the Tsiolkovsky rocket equation.

Often referred to as simply the “rocket equation”, it allows you to calculate (among other things) the ratio of a vehicle’s useful cargo to its total mass. For an orbital rocket, this figure is very small. Even with a modern launcher like the Falcon 9, the payload makes up less than 5% of the liftoff weight. In other words, the laws of physics demand that orbital rockets are huge.

Unfortunately, the cost of operating such a rocket doesn’t scale with how much mass it’s carrying. No matter how light the payload is, SpaceX is going to want around $60,000,000 USD to launch the Falcon 9. But what if you packed it full of dozens, or even hundreds, of smaller satellites? If they all belong to the same operator, then it’s an extremely cost-effective way to fly. On the other hand, if all those “passengers” belong to different groups that split the cost of the launch, each individual operator could be looking at a hundredfold price reduction.

SpaceX has already packed 60 of their small and light Starlink satellites into a single launch, but even those craft are massive compared to what other groups are working on. We’re seeing the dawn of a new era of spacecraft that are even smaller than CubeSats. These tiny spacecraft offer exciting new possibilities, but also introduce unique engineering challenges.

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Raspberry Pi 4 Just Released: Faster CPU, More Memory, Dual HDMI Ports

June 23, 2019 by Brian Benchoff 260 Comments

The Raspberry Pi 4 was just released. This is the newest version of the Raspberry Pi and offers a better CPU and more memory than the Raspberry Pi 3, dual HDMI outputs, better USB and Ethernet performance, and will remain in production until January, 2026.

There are three varieties of the Raspberry Pi 4 — one with 1GB of RAM, one with 2GB, and one with 4GB of RAM — available for $35, $45, and $55, respectively. There’s a video for this Raspberry Pi launch, and all of the details are on the Raspberry Pi 4 website.

A Better CPU, Better Graphics, and More Memory

The CPU on the new and improved Raspberry Pi 4 is a significant upgrade. While the Raspberry Pi 3 featured a Broadcom BCM2837 SoC (4× ARM Cortex-A53 running at 1.2GHz) the new board has a Broadcom BCM2711 SoC (a quad-core Cortex-A72 running at 1.5GHz). The press literature says this provides desktop performance comparable to entry-level x86 systems.

Of note, the new Raspberry Pi 4 features not one but two HDMI ports, albeit in a micro HDMI format. This allows for dual-display support at up to 4k60p. Graphics power includes H.265 4k60 decode, H.264 1080p60 decode, 1080p30 encode, with support for OpenGL ES, 3.0 graphics. As with all Raspberry Pis, there’s a ~~component~~ composite video port as well tucked inside the audio port. The 2-lane MIPI DSI display port and 2-lane MIPI CSI camera port remain from the Raspberry Pi 3.

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Hackaday Podcast 024: Mashing Smartphone Buttons, Sound Blastering, Trash Printing, And A Ludicrous Loom

June 21, 2019 by Mike Szczys 2 Comments

Hackaday Editors Elliot Williams and Mike Szczys wade through the fun hacks of the week. Looks like Google got caught ripping off song lyrics (how they got caught is the hack) and electric cars are getting artificially noisier. We look at 3D Printing directly from used plastic, and building a loom with many hundreds of 3D printed parts. The Sound Blaster 1.0 lives again thanks to some (well-explained) reverse engineered circuitry. Your smartphone is about to get a lot more buttons that work without any extra electronics, and we’ll finish things up with brass etching and downloadable nuclear reactor plans.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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This Week In Security: SACK Of Death, Rambleed, HIBP For Sale, And Oracle Weblogic — Again!

June 21, 2019 by Jonathan Bennett 13 Comments

Netflix isn’t the first name to come to mind when considering security research firms, but they make heavy use of FreeBSD in their content delivery system and do security research as a result. Their first security bulletin of the year, not surprisingly, covers a FreeBSD vulnerability that happens to also affect Linux kernels from the last 10 years. This vulnerability uses SACKs and odd MSS values to crash a server kernel.

To understand Selective ACKs, we need to step back and look at how TCP connections work. TCP connections provide guaranteed delivery, implemented in the from of ACKnowledgement (ACK) packets. We think of a TCP connection as having a dedicated ACK packet for every data packet. In reality, the Operating System makes great effort to avoid sending “naked” ACK packets, and combines multiple ACKs in a single packet. An ACK is simply a flag in a packet header combined with a running total of bytes received, and can be included in a normal data packet. As much as is possible, the ACK for data received is sent along with data packets flowing in the opposite direction. Continue reading “This Week In Security: SACK Of Death, Rambleed, HIBP For Sale, And Oracle Weblogic — Again!” →

Etching Large Brass Sheets Is Harder Than You Think

June 19, 2019 by Sean Boyce 32 Comments

One of my favorite ways to think of engineering is that a glass is not half empty or half full, only twice as large as it needs to be. As useful as that idea is, it also means that I rarely put any effort into the aesthetics of my projects – I learn or accomplish what I need, desolder and recycle the components, then move on. Few of my projects are permanent, and custom cases tend to be non-reusable, so I skip the effort and expense.

Once in a while though, I need to make a gift. In that case form and function both become priorities. Thankfully, all that glitters is not gold – and over the last year I’ve been learning to etch the copper alloys commonly classified as ‘brass’. We’ve covered some truly excellent etched brass pieces previously, and I was inspired to try and etch larger pieces of metal (A4 and larger) without sacrificing resolution. I thought this would be just like etching circuits. In fact, I went through several months of failed attempts before I produced anything halfway decent!

Although I’m still working on perfecting my techniques, I’ve learned enough in the meantime to give a report. Read on if you’re feeling the need for more fancy brass signs in your life.

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An Evening With Space Shuttle Atlantis

June 18, 2019 by Tom Nardi 26 Comments

When I got the call asking if I’d be willing to fly down to Kennedy Space Center and cover an event, I agreed immediately. Then about a week later, I remembered to call back and ask what I was supposed to be doing. Not that it mattered, I’d gladly write a few thousand words about the National Crocheting Championships if they started holding them at KSC. I hadn’t been there in years, since before the Space Shuttle program had ended, and I was eager to see the exhibit created for the fourth member of the Shuttle fleet, Atlantis.

So you can imagine my reaction when I learned that the event Hackaday wanted me to cover, the Cornell Cup Finals, would culminate in a private viewing of the Atlantis exhibit after normal park hours. After which, the winners of the competition would be announced during a dinner held under the orbiter itself. It promised to be a memorable evening for the students, a well deserved reward for the incredible work they put in during the competition.

Thinking back on it now, the organizers of the Cornell Cup and the staff at Kennedy Space Center should truly be commended. It was an incredible night, and everyone I spoke to felt humbled by the unique experience. There was a real, palpable, energy about it that you simply can’t manufacture. Of course, nobody sitting under Atlantis that night was more excited than the students. Though I may have come in as a close second.

I’ll admit it was somewhat bittersweet to see such an incredible piece of engineering turned into a museum piece; it looked as if Atlantis could blast off for another mission at any moment. But there’s no denying that the exhibit does a fantastic job of celebrating the history and accomplishments of the Space Shuttle program. NASA officially considers the surviving Shuttle orbiters to be on a “Mission of Inspiration”, so rather than being mothballed in a hangar somewhere in the desert, they are out on display where the public can get up close and personal with one of humanities greatest achievements. Judging by the response I saw, the mission is going quite well indeed.

If you have the means to do so, you should absolutely make the trip to Cape Canaveral to see Atlantis and all the other fascinating pieces of space history housed at KSC. There’s absolutely no substitute for seeing the real thing, but if you can’t quite make the trip to Florida, hopefully this account courtesy of your humble scribe will serve to give you a taste of what the exhibit has to offer.

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