Teardown Of A 50 Year Old Modem

A few years ago, I was out at the W6TRW swap meet at the parking lot of Northrop Grumman in Redondo Beach, California. Tucked away between TVs shaped like polar bears and an infinite variety of cell phone chargers and wall warts was a small wooden box. There was a latch, a wooden handle, and on the side a DB-25 port. There was a switch for half duplex and full duplex. I knew what this was. This was a modem. A wooden modem. Specifically, a Livermore Data Systems acoustically coupled modem from 1965 or thereabouts.

The Livermore Data Systems Modem, where I found it. It cost me $20

The probability of knowing what an acoustically coupled modem looks like is inversely proportional to knowing what Fortnite is, so for anyone reading this who has no idea what I’m talking about, I’ll spell it out. Before there was WiFi and Ethernet and cable modems and fiber everywhere, you connected to the Internet and BBSes via phone lines. A modem turns digital data, in this case a serial connection, into analog data or sound. Oh yeah, we had phone lines, too. The phone lines and the phones in your house were owned by AT&T. Yes, you rented a phone from the phone company.

90s kids might remember plugging in a US Robotics modem into your computer, then plugging an RJ-11 jack into the modem. When this wooden modem was built, that would have been illegal. Starting with the communications act of 1934, it was illegal to attach anything to the phone in your house. This changed in 1956 with Hush-A-Phone Corp v. United States, which ruled you could mechanically attach something to a phone’s headset. (In Hush-A-Phone’s case, it was a small box that fit over a candlestick phone to give you more privacy.)

The right to attach something to AT&T’s equipment changed again in 1968 with Carterphone decision that allowed anyone to connect something electronically to AT&T’s network. This opened the door for plugging an RJ-11 phone jack directly into your computer, but it wasn’t until 1978 that the tariffs, specifications, and certifications were worked out. The acoustically coupled modem was the solution to sending data through the phone lines from 1956 until 1978. It was a hack of the legal system.

This leaves an ancient modem like the one sitting on my desk in an odd position in history. It was designed, marketed and sold before the Carterphone decision, and thus could not connect directly to AT&T’s network. It was engineered before many of the integrated chips we take for granted were rendered in silicon. The first version of this modem was introduced only a year or so after the Bell 103 modem, the first commercially available modem, and is an excellent example of what can be done with thirteen or so transistors. It’s time for the teardown, so let’s dig in.

Continue reading “Teardown Of A 50 Year Old Modem”

How Much Apple Does A Hamburger Get You?

A while ago, [Skippy] bought a cheap knock-off of the Apple USB mains charger from an AliExpress seller, for the British low, low price of 89p. Normally we’d give you a dollar conversion, but since that’s coincidentally the price of the basic McDonalds hambuger in the UK we’ll go with the hamburger as a unit of conversion. And as any self-respecting hacker would, he subjected it to a teardown and gave it a few tests.

Surprisingly though its pins were a little long it was just within the BS1363 pin spacing specification, probably due to its external dimensions copying the Apple original. The emissions test he performed might surprise readers, as it gave the little device its first pass. Radiated RF emissions were well below the test threshold, a welcome sight for anyone who has had to test a device. Sadly the same could not be said for conducted emissions, and it was happily spraying RF to all and sundry from its connections.

Taking a look inside revealed the usual litany of frightening safety fails. There was no insulation between the mains pins and the circuit board, and a secondary capacitor was even touching one of the pins. Meanwhile another capacitor connecting both sides of the circuit was not of the required Y rating. These and a raft of others make the device illegal for sale in Europe without further tests, but to give some numbers to it all he subjected it to a screen test applying 600 VAC common mode to its pins and checking for leakage current through the device. This it failed, and indeed it did not recover from the test.

So in this case, the price of a hamburger definitely does not get you an Apple, nor even does it get you an equivalent. But of course, you knew that, because we’ve talked about fake Apple chargers and power supplies many times before.

The Surprising Tech Of A Cheap Toaster

How complicated can a toaster be? You can get a cheap one for way under $10 that is little more than a hot wire. However, there are a few little complications. First, consumer products need to be safe — lawsuits are expensive. Second, there has to be some mechanism to hold the toast down until it is done. If you can buy one for $10 you can bet it isn’t some super toast processor running Linux in there.

[Technology Connections] tore one down for you so you don’t have to. The circuitry is simple, and who knew there was a dedicated IC for toaster control? However, the real engineering is in the lowly little handle you pull down to start the toasting.

Continue reading “The Surprising Tech Of A Cheap Toaster”

Retired Rideshare Scooter Skips The Reverse Engineering To Ride Again

[Adam Zeloof] (legally) obtained a retired electric scooter and documented how it worked and how he got it working again. The scooter had a past life as a pay-to-ride electric vehicle and “$1 TO START” is still visible on the grip tape. It could be paid for and unlocked with a smartphone app, but [Adam] wasn’t interested in doing that just to ride his new scooter.

His report includes lots of teardown photos, as well as a rundown of how the whole thing works. Most of the important parts are in the steering column and handlebars. These house the battery, electronic speed controller (ESC), and charging circuitry. The green box attached to the front houses a board that [Adam] determined runs Android and is responsible for network connectivity over the cellular network.

To get the scooter running again, [Adam] and his brother [Sam] considered reverse-engineering the communications between the network box and the scooter’s controller, but in the end opted to simply replace the necessary parts with ones under their direct control. One ESC, charger, and cheap battery monitor later the scooter had all it needed to ride again. With parts for a wide variety of electric scooters readily available online, there was really no need to reverse-engineer anything.

Ridesharing scooter startups are busy working out engineering and security questions like how best to turn electric scooters into a) IoT-connected devices, and b) a viable business plan. Hardware gets revised, and as [Adam] shows, retired units can be pressed into private service with just a little work.

The motors in these things are housed within the wheels, and have frankly outstanding price-to-torque ratios. We’ve seen them mated to open-source controllers and explored for use in robotics.

Joulescope DC Energy Analyzer Reviewed

[VoltLog] got a hold of a prerelease unit of Joulescope — a DC energy analyzer that promises to make it easy to optimize power and energy usage of your electronic designs. You can find his review in the video below. The device is a very fast ammeter and voltmeter. Given that, it is easy to compute energy and, over time, power.

The device is set to retail for about $400 according to a letter in the video, although the website mentions closer to $800. Both of those seem to be a bit much for a piece of specialty gear that is really just a fast analog to digital converter and some software. To be fair, the device can read ranges between 18 microamps to 10 amps with resolutions as low as 1.5 nanoamps on the lower side of the range. Is it worth it? That will depend on your application and your price sensitivity.

Continue reading “Joulescope DC Energy Analyzer Reviewed”

This Vintage Op-Amp Opens A Fascinating Window Into Semiconductor History

We have covered enough of the work of [Ken Shirriff] on these pages to know that when he publishes something, it will be a fascinating read and work of the highest quality. And so it is with his latest, a very unusual op-amp on which he performs his usual reverse engineering. Not only does it lead us directly to some of the seminal figures in the early years of the semiconductor industry, it turns out to have been a component manufactured to a NASA specification and of which there is an example on the Moon.

The metal can revealed a hybrid circuit when the lid was removed, one in which individual transistors were wired together with a single block containing a group of thin-film resistors. At the start of the 1960s the height of consumer electronics would have been your domestic TV which would have been an all-tube affair, so while it sounds archaic this would truly have been a space-age piece of technology. The designer is revealed as the legendary [Bob Pease], and the transistors take us back to the semiconductor physicist [Jean Hoerni], inventor of the planar transistor and one of the famous eight defectors from Shockley Semiconductor in the 1950s who kick-started the semiconductor boom.

The op-amp itself is a relatively simple design without the compensation capacitor you might expect in a modern device, but what makes it unusual for its time is the use of [Hoerni]’s planar JFETs at its input. [Ken]’s analysis is as usual extremely thorough, and the bit of Silicon Valley history it gives us is the icing on the cake.

If you have a thirst for ancient op-amps, you might like our look at the first commercially available fully-integrated design, the Fairchild μA702.

Lithium Jump Starter Disassembly Is Revealing

High-capacity lithium batteries tend to make everything in life better. No longer must you interact with your fellow human beings if your car battery goes flat in the carpark. You can jump the car yourself, with a compact device that fits in your glovebox. [Big Clive] decided to pull one apart and peek inside, and it’s quite the illuminating experience.

The first thing to note is there is almost no protection at all for the lithium battery inside. The output leads connect the lithium pack inside directly to the car battery, save for some diodes in series to prevent the car’s alternator backcharging the pack. [Clive] demonstrates this by short circuiting the pack, using a copper pipe as a test load to measure the current output. The pack briefly delivers 500 amps before the battery gives up the ghost, with one of the cells swelling up and releasing the magic smoke.

The teardown then continues, with [Clive] gingerly peeling back the layers of insulation around the cells, getting right down to the conductive plates inside. It’s a tough watch, but thankfully nothing explodes and [Clive]’s person remains intact. If you’ve never seen inside a lithium cell before, this is a real treat. The opened pack is even connected to a multimeter and squeezed to show the effect of the physical structure on output.

It would be interesting to compare various brands of jump starter; we imagine some have more protection than others. Regardless, be aware that many on the market won’t save you from yourself. Be careful out there, and consider jumping your car with an even more dangerous method instead (but don’t). Video after the break.

Continue reading “Lithium Jump Starter Disassembly Is Revealing”