Tools: Aoyue 968 3-in-1 Soldering And Rework Station

February 20, 2009 by Ian 73 Comments

The $10 “fire-starter” is the most common beginner soldering iron. These are simple irons with a hot end, a handle, and little else. There’s no temperature control or indication. Despite their simplicity, they’ll do just about anything. You can solder any legged chip type with this type of iron. We used fire-starters in the lab for years.

Eventually, we wanted a hot air rework tool to salvage SMD parts and solder QFN chips. Aoyue is a relatively unknown Chinese brand that makes soldering stations very similar in appearance and function to Hakko. Aoyue stations are recommended and used by Sparkfun Electronics, something that factored heavily in our decision to buy an Aoyue. Read more about our experiences with this tool after the break.

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Vacuum Former Toy

February 18, 2009 by Eliot 24 Comments

vacuum

Vacuum formers are still fairly rare in our community, so it was a surprise to see that in the 1960s Mattel marketed one as a toy. It used a hot plate to mold plastic sheets into various shapes. The design was updated by Toymax in the early ’90s to use a light bulb heating element to make car bodies, like some sort of manly Easy-Bake Oven. The home-built machines we’ve seen are a much larger scale. In 2005, we posted [Ralis Kahn]’s version that employed an electric grill as the heating element. [drcrash] has since built on those plans, hoping to develop an even cheaper device.

[via Gizmodo]

SparkFun Stencil And Solder Paste Class Notes

February 17, 2009 by Eliot 15 Comments

stencil

Hobby electronics manufacturer SparkFun has started offering various classes at their Boulder, CO facility. [Landon] has been attending as many as possible and posted about his experience during their Stencil and Solder Paste class. Solder paste is used when manufacturing boards with a reflow oven. He took quite a few pictures of the process and posted notes and audio. He says it’s definitely something you’d have to learn hands-on, but his numerous photos give you an idea of what’s involved. Below, you can watch a video of the paste clean-up pass and stencil removal.

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Solar Batteries

February 16, 2009 by Eliot 51 Comments

solarbatt

[Knut Karlsen] put together a prototype set of solar rechargeable batteries. He always seemed to have batteries laying around on his worktable and figured they might as well be charging. The flexible solar cells were given to him by researchers at the IFE and are rated at 1.8V. He used superglue to secure them to the C cells. A silver conductive pen plus flat wires from a Canon lens connect the solar cells to the battery terminals. The batteries just trickle charge for now, but he’s going to try to build cells with built in charge controllers in the future.

BackTrack 4 Beta Released

February 10, 2009 by Eliot 101 Comments

backtrack

The Remote Exploit Development Team has just announced BackTrack 4 Beta. BackTrack is a Linux based LiveCD intended for security testing and we’ve been watching the project since the very early days. They say this new beta is both stable and usable. They’ve moved towards behaving like an actual distribution: it’s based on Debian core, they use Ubuntu software, and they’re running their own BackTrack repositories for future updates. There are a lot of new features, but the one we’re most interested in is the built in Pico card support. You can use the FPGAs to generate rainbow tables and do lookups for things like WPA, GSM, and Bluetooth cracking. BackTrack ISO and VMWare images are available here.

Parts: LTC2631A I2C Digital To Analog Converter

February 9, 2009 by Ian 9 Comments

ltc2640

Linear Technology’s LTC2631A-LZ8 is an 8bit digital to analog converter (DAC) with an I2C interface. This DAC can output 255 different voltages, spaced evenly between 0 and 2.5volts. We previously demonstrated the LTC2640 with a three-wire SPI interface, but this version is controlled with only two signal wires.

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Desulfator In An Altoids Tin

February 7, 2009 by Caleb Kraft 26 Comments

desulfator

If you’ve ever let a car sit for a period of time and returned to find that the battery was mysteriously “dead”, you were probably experiencing a sulfate crystal build up. Often, people just buy a new battery and plop it in, but that isn’t absolutely necessary. [Kmpres] takes us through the process of building a desulfator. A desulfator works by putting high voltage pulses into the battery forcing the sulfate crystals to dissolve back into the electrolyte. From what [Kmpres] says, you can find “bad” batteries in all kinds of places, use the desulfator on them and have perfectly fine batteries when you’re done. You may recall doing something similar with a disposable camera.