Solder Two Boards At Once With This Dual Reflow Plate

November 10, 2023 by Dan Maloney 4 Comments

Homebrew reflow projects generally follow a pretty simple formula: find a thrift shop toaster oven or hot plate, add a microcontroller and a means to turn the heating element on and off, and close the loop with a thermistor. Add a little code and you’re melting solder paste. Sometimes, though, a ground-up design works better, like this scalable reflow plate with all the bells and whistles.

Now, we don’t mean to hate on the many great reflow projects we’ve seen, of course. But [Michael Benn]’s build is pretty slick. The business end uses 400-watt positive temperature coefficient (PTC) heating elements from Amazon controlled by solid-state relays, although we have to note that we couldn’t find the equivalent parts on the Amazon US site, so that might be a problem. [Michael] also included mechanical temperature cutoffs for each plate, an essential safety feature in case of thermal runaway. The plates are mounted at the top of a 3D-printed case, which also has an angled enclosure for a two-color OLED display and a rotary encoder.

The software runs on an ESP32 and supports multiple temperature profiles for different solder pastes. The software also supports different profiles on the two plates, and even allows for physical expansion to a maximum of four heating plates, or even just a single plate if that’s what you need. The video below shows it going through its paces along with the final results. There’s also a video showing the internals if that’s more your style

We appreciate the fit and finish here, as well as the attention to safety. Can’t find those heating elements for your build? You might have to lose your appetite for waffles.

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Nixie Tube RPN Calculator Project

November 7, 2023 by Chris Lott 12 Comments

If you like Nixie tubes and/or DIY calculators, checkout this interesting talk from the HP Handheld Conference in Orlando last month by [Eric Smith] from Brouhaha and [John Doran] from Time Fracture. For 20-some years, [Eric] and the late [Richard Ottosen] have been incrementally developing various DIY calculators — this paper from the 2005 HHC conference is an excellent overview of the early project. [John] got one of those early DIY calculators and set about modifying it to use Nixie tubes. However, he got distracted by other things and set it aside — until reviving it earlier this year and enlisting [Eric]’s aid.

This presentation goes over the hardware aspects of the design. Unlike the earlier PIC-based DIY calculators, they decided to use a WCH RISC-V processor this time around. The calculator’s architecture is intentionally modular, with the display and keyboard housed in completely separate enclosures communicating by a serial interface. If the bulkiness alone doesn’t exclude it from being pocket-sized, the 170 VDC power supply and 1/2 W per digit power consumption certainly does. This modularity does lend itself to DIYers replacing the display, or the keyboard, with something different. [Eric] wants to build a mechanical flip-digit display for his unit. As for the software, [Eric] reviews the firmware approach and some future upgrades, such as making it programmable and emulating other flavors of HP calculators.

If you’re embarking on a similar project yourself, check out this talk and take notes — there are a lot of interesting tidbits on using Nixie tubes in the 21st century. If [Eric]’s name sounds familiar, you may know him from the Nonpareil calculator software used on many emulators and DIY calculator projects, one of which we covered some years ago. [John] is also a long-time tinkerer, and we wrote about his gorgeous D16/M HCMOS computer system back in 2012. Thanks to [Stephen Walters] for sending in the tip.

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What Parts Should You Desolder?

November 5, 2023 by Jenny List 28 Comments

A rite of passage for a young electronics enthusiast used to be collecting an array of surplus boards from whatever could be found, and using them as sources of parts to desolder. It was possible with a bit of work and searching to build all manner of electronic projects without spending much at all. Many hardware hackers know their way around consumer electronics from the decade before their teenage years as a result. Secondhand components can still be used, but the type of components to be found has changed, as well as those needed. [ElectricMonkeyBrain] takes a look, and asks “What should you desolder?”.

As a general rule, he lands on the premise that it’s worth hanging on to the expensive stuff rather than the cheap stuff. Large capacitors, power semiconductors, and inductors aren’t cheap at all, and in the case of the inductors they can yield both ferrite parts and enameled wire for rewinding to suit. We’re surprised that he advocates holding on to electrolytic capacitors as a kit of many values is now pretty cheap, but it’s understandable that if you lack the part and it’s there on a motherboard in front of you, it’s worth desoldering. Finally, he discusses cases, something we’ve been tempted by a few times more than we’d like to mention.

In a world of easy online ordering, it’s useful to be reminded that sometimes there’s still space for salvaged parts, after all, no delivery service is as quick as reaching under your bench for an old ATX power supply to raid. As always though, don’t amass too much of it.

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Flash Programmer Shows Some Nifty Tricks

November 5, 2023 by Jenny List 12 Comments

A handy tool to have on the bench is a Flash chip programmer, and the ones based around the CH341A USB bus converter chip are readily available. But the chip is capable of so much more than simply programming nonvolatile memory, so [Tomasz Ostrowski] has created a utility program that expands its capabilities. The software provides easy access to a range of common i2c peripherals. He’s got it talking to smart batteries, GPIOs, environmental sensors, an OLED display, and even an FM radio module. The code can all be found in a GitHub repository. The software is Windows-only so no fun and games for Linux users yet — but since it’s open source, new features are just a pull request away.

The CH341A is much more than an i2C controller, it also supports a surprising range of other interfaces including SPI, UARTs, and even a bidirectional parallel printer port. Maybe this software will serve to fire the imagination of a few others, and who knows, we could see more extended use of this versatile chip. Oddly we’ve featured these programmer boards before, though in a tricky flashing job.

Homebrew TEM Cell Lets You EMC Test Your Own Devices

November 2, 2023 by Dan Maloney 14 Comments

Submitting a new device for electromagnetic compatibility (EMC) testing seems a little like showing up for the final exam after skipping all the lectures. You might get lucky and pass, but it really would have been smarter to take a few of the quizzes to see how things were going during the semester. Similarly, it would be nice to know you’re not making any boneheaded mistakes early in the design process, which is what this DIY TEM cell is all about.

We really like [Petteri Aimonen]’s explanation of what a TEM cell, or transverse electromagnetic cell, is: he describes it as “an expanded coaxial cable that is wide enough to put your device inside of.” It basically a cage made of conductive material that encloses a space for the device under test, along with a stripline going down its center. The outer cage is attached to the outer braid of a coaxial cable, while the stripline is connected to the center conductor. Any electric or magnetic field generated by the device inside the cage goes down the coax into your test instrument, typically a spectrum analyzer.

[Petteri]’s homebrew TEM is made from a common enough material: copper-clad FR4. You could use double-sided material, or even sheet copper if you’re rich, but PCB stock is easy to work with and gets the job done. His design is detailed in a second post, which goes through the process of designing the size and shapes of all the parts as well as CNC milling the sheets of material. [Petteri] tried to make the joints by milling part-way through the substrate and bending the sheet into shape, but sadly, the copper didn’t want to cooperate with his PCB origami. Luckily, copper foil tape and a little solder heal all wounds. He also incorporated a line impedance stabilization network (LISN) into the build to provide a consistent 50-ohm characteristic impedance.

How does it work? Pretty well, it seems; when connected to a TinySA spectrum analyzer, [Petteri] was able to find high-frequency conductive noise coming from the flyback section of a switch-mode power supply. All it took was a ferrite bead and cap to fix it early in the prototyping phase of the project. Sounds like a win to us.

What The Artisan 3-in-1 CNC Offers (If One Has The Table Space)

November 1, 2023 by Donald Papp 34 Comments

I never feel like I have enough space in my workshop. The promise of consolidating tools to make the most of limited space drew me to the Snapmaker Artisan, a plus-sized 3-in-1 tool combining 3D printer, laser engraver, and CNC machine.

Smaller than three separate tools, but still big.

Jacks of all trades may be masters of none, but it is also true that a tool does not need to be a master of its functions to be useful. For many jobs, it enough to simply be serviceable. Does a machine like the Artisan offer something useful to a workshop?

Snapmaker was kind enough to send me an Artisan that I have by now spent a fair bit of time with. While I have come to expect the occasional glitch, having access to multiple functions is great for prototyping and desktop manufacturing.

This is especially true when it allows doing a job in-house where one previously had to outsource, or simply go without. This combo machine does have something to offer, as long as one can give it generous table space in return.

What It Is

The Artisan is a large dual-extrusion 3D printer, CNC router, and diode-based laser engraver. To change functions, one physically swaps toolheads and beds. Very thankfully, there are quick-change fixtures for this.

Driving the Artisan is Snapmaker’s software Luban (GitHub respository). Named for the ancient Chinese master craftsman, it is responsible for job setup and control. For laser and CNC work, there are convenient built-in profiles for a variety of paper, plastic, leather, and wood products.

The unit is enclosed, nicely designed, and — while I have come to expect the occasional glitch — serviceable at all three of its functions. The size and stature of the machine warrants some special mention, however.

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Chugging Along: A Steam-Powered Sawmill Still Makes Its Mark

October 31, 2023 by Donald Papp 11 Comments

[Rural Heritage TV] has video of a private tour of a working, two-story, steam-powered sawmill at Lake Itasca, Minnesota. This is believed to be one of the only working steam-powered band-sawmills in the country with a shotgun (or reciprocating) feed carriage. The carriage moves back and forth with a log while a monstrous 44-foot long bandsaw cuts pieces off on every stroke. There’s even a log turning mechanism, because if there’s one thing that never changes, it’s that time is money.

There is great footage of the whole thing in action, and also a serious tour of just how much work was needed to keep such a tool running. For example, in its heyday a machine like this would be swapping bands out for maintenance and sharpening every few hours.

Viewers unfamiliar with such machinery may notice the lack of rims or guard rails on the bandsaw and other belts and pulleys. How do bands stay centered on spinning wheels without falling off? The crowned pulley was the steam era’s solution, providing a means for belts to self-center without any need for rims or other additions.

This tour of the sawmill is a nifty peek at a technology that, at one point, ruled the roost. Watch it in action in the video, just under the page break. If that leaves you hungry to know more, there’s a second video that goes into added detail about saw sharpening and more.

One last tip: if you’re hungry to know more about the history of the steam engine, The Perfectionists is absolutely a book you should read because it goes into fascinating detail about that, and more.

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