A hand holds a LEGO replica of a Polaroid camera. The back of the "camera" has been removed to show the sereies of Technic pieces inside that allow the camera shutter to work.

How A LEGO Set Is Born

December 19, 2023 by Navarre Bartz 11 Comments

LEGOs are the first window into making something in your head become real for many makers. The Verge dug into how a LEGO set itself goes from idea to the shelves.

While most sets come from the minds of LEGO designers, since 2008, fans can submit their own sets to LEGO Ideas for the chance to become a real product. In this case, we follow the journey of [Marc Corfmat]’s Polaroid OneStep Camera from his initial attempts at LEGO stardom with his brother [Nick] to the current set that took off.

While the initial idea and build are the seed for a new set, once the project is in the hands of LEGO, designers meticulously make revision after revision to ensure the set is enjoyable to build and any moving parts continue to function for thousands of cycles. This is all weighed against the total cost of the BOM as well as any licensing required for intellectual property. One particularly interesting part of the article is how designers at LEGO are afforded a certain number of “frames” for custom bricks which leads to some interesting hacks and collaboration as all good constraints do.

For more LEGO hacks, checkout LEGO’s long lost cousin, testing LEGO-compatible axle materials, or these giant LEGO-like pieces.

Another OmniBot 2000 Upgrade

December 4, 2023 by Al Williams No comments

There were many toy robots back in the 80s that were — frankly — underwhelming by today’s standards. Back then, any old thing that rolled around with some blinking lights would impress, but the bar is higher today. Then again, some of the basic components won’t really change. You still need wheels, motors, batteries, and all that. But the computers we can bring to bear today are much better. Maybe that’s why so many people, including [mcvella], decide to give these venerable toys like the OmniBot 2000 a facelift or, maybe a better analogy, a brain transplant.

In this particular case, the brain in question is a Raspberry Pi. The robot will also sport new sensors, motor controllers, and a webcam. There is also a new battery pack in play. The project doesn’t cover working with the single powered gripper arm. The left arm isn’t motorized. There is also a cassette tape deck you could probably make do something interesting. Of course, with a Raspberry Pi, you get wireless control, and the project uses Viam to define and control the robot’s motion.

There is some retro cool factor to using a robot like Ominbot. However, we might be more tempted to just build our own. With a 3D printer, a laser cutter, and a few motors, you could make something that would be about equivalent or better with little effort.

We have seen OmniBot conversions before, particularly over on Hackaday.io. Maybe someone will convert one over to steam power.

Is Microsoft BASIC Hidden In This Educational Child’s Toy?

November 30, 2023 by Lewin Day 24 Comments

The VTech PreComputer 1000 is a rather ancient toy computer that was available in the distant misty past of 1988. It featured a keyboard and a variety of simple learning games, but does it also feature Microsoft BASIC? [Robin] of 8-Bit Show and Tell dove in to find out.

Officially, the PreComputer was programmable in a form of BASIC, referred to by VTech as PRE-BASIC V1.0. Given that the system has a Z80 CPU and there’s little information in the manual about this programming language, [Robin] was suspicious as to whether it was based on Microsoft BASIC-80. Thus, an examination was in order to figure out just how this BASIC implementation worked, and whether it shared anything with Microsoft’s own effort.

We won’t spoil the conclusions, but there are some strong commonalities between VTech’s BASIC and Microsoft’s version from this era. The variable names in particular are a strong hint as to what’s going on under the hood. The video is worth a watch for anyone that’s a fan of early microcomputer history, BASIC, or just the weird computer-like devices of yesteryear. We also love the idea that the PreComputer 1000 was actually quite a capable machine hiding behind a single-line LCD display.

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That Time NASA Built A Tiny Tank To Pop Shuttle Tires

November 17, 2023 by Tom Nardi 64 Comments

The Space Shuttle has often been called the most complex pieces of machinery ever built, an underhanded compliment if there ever was one. But it’s a claim not strictly limited to the final spacecraft. With a project as far ahead of the technological curve as the Shuttle was in the 1970s, nearly every component and system of the legendary spaceplane required extensive research and development to realize.

A case in point is that the speed and mass of the Shuttle at touchdown required tires that could survive forces far beyond that of a normal airplane. Pumped up to an incredible 350 psi, the space agency estimated each tire had the explosive potential of two and one-half sticks of dynamite. So while testing landing gear upgrades in the 1990s, they cobbled together an RC tank that could “defuse” a damaged tire remotely by drilling holes into it and letting off the pressure. Continue reading “That Time NASA Built A Tiny Tank To Pop Shuttle Tires” →

Testing Various Properties Of LEGO-Compatible Axles

November 14, 2023 by Maya Posch 9 Comments

If you ever wondered what’d happen if you were to use LEGO Technic parts, but they were made out of something other than plastic, the [Brick Experiment Channel] has got you covered. Pitting original Lego axles against their (all except steel commercially available) equivalents made out of carbon fiber, aluminium and steel, some of the (destructive) results are very much expected, while some are more surprising.

Starting off with the torque test, each type of axle is connected with others and rotated with increasing torque until something gives out. Unsurprisingly, the plastic Technic part fails first and renders itself into a twist, before the carbon fiber version gives up. Aluminium is softer than steel, so ultimately the latter wins, but not before a range of upgrades to the (LEGO-based) testing rig, as these much stronger axles require also strong gears and the like to up the torque.

When it comes to durability, all except the original LEGO version didn’t mind having plastic rubbing against them for a while. Yet for friction in general, the plastic version did better, with less friction. Whether or not this is due to material wearing away is a bit of a question. Overall, stainless steel gets you a lot of strength, but in a dense (8000 kg/m³) package, aluminium comes somewhat close, with 2700 kg/m3, and carbon fiber (1500 kg/m3) does better than the original part (1400 kg/m3), with only a bit more weight, though at roughly ten times the cost.

On that note, we’re looking forward to the first 100% stainless steel LEGO Technic kit, reminiscent of the era when Meccano came in the form of all-metal components and a bucket of bolts.

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Hot Wheel Car Becomes 1/64 Scale Micro RC Car, Complete With Camera

November 13, 2023 by Donald Papp 20 Comments

If you enjoy watching skilled assembly of small mechanical systems with electronics to match, then make some time to watch [Max Imagination] transform a Hot Wheels car into a 1/64th scale RC car complete with video FPV video feed. To say the project took careful planning and assembly would be an understatement, and the results look great.

The sort of affordable electronics available to hobbyists today opens up all kinds of possibilities, but connecting up various integrated modules brings its own challenges. This is especially true when there are physical constraints such as fitting everything into an off-the-shelf 1/64 scale toy car.

There are a lot of interesting build details that [Max] showcases, such as rebuilding a tiny DC motor to have a longer shaft so that it can drive both wheels at once. We also liked the use of 0.2 mm thick nickel strips (intended for connecting cells in a battery pack) as compliant structural components.

There are actually two web servers being run on the car. One provides an interface for throttle and steering (here’s the code it uses), and the other takes care of the video feed with ESP32-CAM sending a motion jpeg stream. [Max]’s mobile phone is used to control the car, and a second device goes into an old phone-based VR headset to display the FPV video feed.

Circuit diagrams and code are available for anyone wanting to perhaps make a similar project. We’ve seen micro RC builds of high quality before, but integrating an FPV camera kicks things up a notch. Want even more complex builds? All the rules change when weight reduction is a non-negotiable #1 priority. Check out a micro RC plane that weighs under three grams and get a few new ideas.

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3D Printed Dump Truck Carries Teeny Loads

October 27, 2023 by Lewin Day 8 Comments

What do you do when you already have a neat little radio-controlled skid-steer loader? Well, if you’re [ProfessorBoots], you build a neat little dump truck to match!

The dump truck is built out of 3D printed components, and has proportions akin to a heavy-duty mining hauler. The dump bed and wheels were oversized relative to the rest of the body to give it a more cartoonish look.

An ESP32 is the brains of the operation. The build is powered by a nifty little 3.6 V rechargeable lithium-ion battery with an integral Micro USB charge port. It’s paired with a boost converter to provide a higher voltage for the servos and motors. Drive is to the rear wheels, thanks to a small DC gear motor. Unlike previous skid-steer designs from [ProfessorBoots], this truck has proper servo-controlled steering. The printed tires are wrapped in rubber o-rings, which is a neat way to make wheels that grip without a lot of fuss. The truck also has a fully-functional dump bed, which looks great fun to play with.

The final build pairs great with the loader that [ProfessorBoots] built previously.

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