3D Print Yourself These Mini Workshop Tools

Kitting out a full workshop can be expensive, but if you’re only working on small things, it can also be overkill. Indeed, if your machining tends towards the miniature, consider building yourself a series of tiny machines like [KendinYap] did. In the video below, you can see the miniature electric sander, table saw, drill press, and cut-off saw put through their paces.

Just because the machines are small, doesn’t mean they’re not useful. In fact, they’re kind of great for doing smaller jobs without destroying what you’re working on. The tiny belt sander in particular appeals in this case, but the same applies to the drill press as well. [KendinYap] also shows off a tiny table and circular saw. The machines are straightforward in their design, relying largely on 3D printed components. They’re all powered by basic DC brushed motors which are enough to get the job done on the small scale.

They look particularly good if tiny scale model-making is your passion.

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The Worsening Raspberry Pi RP2350 E9 Erratum Situation

There’s currently a significant amount of confusion around the full extent of the GPIO hardware issue in the Raspberry Pi RP2350 microcontroller, with [Ian] over at [Dangerous Prototypes] of Bus Pirate fame mentioning that deliveries of the RP2350-based Bus Pirate 5XL and 6 have been put on hold while the issue is further being investigated. Recorded in the MCU’s datasheet as erratum RP2350-E9, it was originally reported as only being related to the use of internal pull-downs, but [Ian] has since demonstrated in the primary issue ticket on GitHub that the same soft latching behavior on GPIO pins occurs also without pull-downs enabled.

Ian from Dangerous Prototypes demonstrating the RP2350-E9 issue in a Bus Pirate prototype without pull-ups.
Ian from Dangerous Prototypes demonstrating the RP2350-E9 issue in a Bus Pirate prototype without pull-ups.

When we first reported on this hardware bug in the RP2350’s A2 (and likely preceding) stepping there was still a lot of confusion about what this issue meant, but so far we have seen the Bus Pirate delay and projects like [Agustín Gimenez Bernad]’s LogicAnalyzer have opted for taking the RP2350 port out back. There are also indications that the ADC and PIO peripherals are affected by this issue, with workarounds only partially able to circumvent the hardware issue.

In the case of the Bus Pirate a potential workaround is the addition of 4.7 kOhm external pull-downs, but at the cost of 0.7 mA continuous load on the GPIO when pulled high and part of that when pulled low. It’s an ugly hack, but at the very least it might save existing boards. It also shows how serious a bug this is.

Meanwhile there are lively discussions about the issue on the Raspberry Pi forums, both on the E9 erratum as well as the question of when there will be a new stepping. The official statement by Raspberry Pi is still that ‘they are investigating’. Presumably there will be a Bx stepping at some point, but for now it is clear that the RP2350’s A2 stepping is probably best avoided.

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Switch And Klip(per)

Last time I tried to convince you that, if you haven’t already, you should try running your 3D printer with Klipper. There are several ways to actually make it work.

The first thing you need is something to run the Klipper host. Most people use a Raspberry Pi and if you already have one that runs OctoPrint, for example, you might well use it. Just tuck your SD card away in case you give up and install a fresh Linux system on a new card.

The Creality Sonic Pad has issues, but it does work.

However, a Pi isn’t your only option. You should be able to make it work on nearly anything that runs Linux. We’ve even seen it running on Windows under WSL. If you have an old laptop that can run Linux, that would work, too. We’ve even heard it works on a Chromebook.

The other option is to get a “pad.” Several vendors make touchscreens with some Linux single-board computer bundled together with Klipper preinstalled. For example, there is the Creality Sonic Pad, along with similar devices from other 3D printing companies.

If you decide to go that route, you might want to make sure it is easy to install your own software easily. Some pads, like the Creality unit, are notorious for having so much customization that they don’t lend themselves to upgrades unless they come from the manufacturer. In some cases, you can wipe out the stock firmware and install a normal operating system, but at that point, you could probably just buy a Pi and a touchscreen, right?

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Supercon 2023: Teaching Robots How To Learn

Once upon a time, machine learning was an arcane field, the preserve of a precious few researchers holed up in grand academic institutions. Progress was slow, and hard won. Today, however, just about anyone with a computer can dive into these topics and develop their own machine learning systems.

Shawn Hymel has been doing just that, in his work in developer relations and as a broader electronics educator. His current interest is reinforcement learning on a tiny scale. He came down to the 2023 Hackaday Supercon to tell us all about his work.

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3D Printed RC Crane Has Epic 3-Foot Reach

Have you ever looked out the window at traffic and seen a giant crane driving alone the road? Have you ever wanted a little 3D printed version you could drive for yourself without the risk of demolishing your neighbors house? Well, [ProfessorBoots] has just the build for you.

The build, inspired by the Liebherr LTM 1300, isn’t just a little RC car that looks like a crane. It’s a real working crane, too! So you can drive this thing around, and you can park it up. Then you can deploy the fully working stabilizer booms like you’re some big construction site hot shot. From there, you can relish in the subtle joy of extending the massive three-foot boom while the necessary counterweight automatically locks itself in place. You can then use the crane to lift and move small objects to your heart’s content.

The video describes how the build works in intimate detail, from the gears and linkages all the way up to the grander assembly. It’s no simple beast either, with ten gearmotors, four servos, and two ESP32s used for control. If you really need to build one for yourself, [ProfessorBoots] sells his plans on his website.

We’ve seen great stuff from [ProfessorBoots] before—he’s come a long way from his skid steer design last year. Video after the break.

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The BioHome3D by University of Maine.

3D Printed Homes Are All The Hype, But What Is Their Real Impact?

Additive manufacturing (AM) has been getting a lot of attention over the years, with its use in construction a recurring theme. Generally this brings to mind massive 3D printers that are carted to construction sites and assemble entire homes on the spot. That’s the perspective with which a recent ZDNet article by [Rajiv Rao] opens, before asking whether AM in construction is actually solving any problems. As [Rajiv] notes, the main use of such on-site AM construction is for exclusive, expensive designs, such as ICON’s House Zero which leans into the extruded concrete printing method.

Their more reasonable Wolf Ranch residential homes in Texas also use ICON’s Vulcan II printer to print walls out of concrete, with a roof, electrical wiring, plumbing, etc. installed afterwards. Prices for these Wolf Ranch 3 to 4 bedroom houses range from about $450,000 to $600,000, and ICON has been contracted by NASA to work a way to 3D print structures on the Moon out of regolith.

3D printed home by WASP out of clay. (Credit: WASP)

Naturally, none of these prices are even remotely in the range of the first-home buyers, or the many economically disadvantaged who make up a sizable part of the population in the US and many other nations in the Americas, Africa, etc. To make AM in construction economically viable, it would seem that going more flatpack and on-site assembly is the way to go, using the age-old pre-fabrication (prefab) method of constructions.

This is the concept behind the University of Maine’s BioHome3D, which mainly uses PLA, wood fiber and similar materials to create modules that contain insulation in the form of wood fiber and cellulose. These modules are 3D printed in a factory, after which they’re carted off to the construction site for assembly, pretty much like any traditional prefab home, just with the AM step and use of PLA rather than traditional methods.

Prefab is a great way to speed up construction and already commonly used in the industry, as modules can have windows, doors, insulation, electrical wiring, plumbing, etc. all installed in the factory, with on-site work limited to just final assembly and connecting the loose bits. The main question thus seems to be whether AM in prefab provides a significant benefit, such as in less material wasted by working from (discarded) wood pulp and kin.

While in the article [Rajiv] keeps gravitating towards the need to use less concrete (because of the climate) and make homes more affordable through 3D printing, AM is not necessarily the panacea some make it out to be, due to the fact that houses are complex structures that have to do much more than provide a floor, walls and a roof. If adding a floor (or two) on top of the ground floor, additional requirements come into play, before even considering aspects like repairability which is rarely considered in the context of AM construction.

CL-32: The Minimum Possible For A Useful Handheld Computer

For almost as long as there have been microcomputers, there have been attempts with varying success to make tiny handheld microcomputers. Sometimes these have been very good, and other times they’ve missed the mark in some way. Latest to find its way to us is the CL-32 from [Moosepr], it’s a handheld computer with an ESP32 as brains, an electronic paper display, and a QWERTY keyboard in its smart printed case.

The hardware is relatively standard, save for the keyboard which is a dome-switch design in which the membrane carrying the domes is hand-made. We like this, and don’t think we’ve seen anyone else doing that. Expansion is taken care of by a novel socket arrangement in which boards nestle in a recess in the surface. Some experimentation was required as always to drive the display, but the result is a functional computer.

Sadly there’s little detail in terms of what the software will be, and no hardware files as yet. But what we can see is promising enough to make this one to watch, so we’ll look forward to what they come up with. If an ESP32 OS is a problem, there’s always badge.team, who have been continuously improving theirs since 2017.