2018 Hackaday Prize

236 Articles

Lawn Dog Faithfully Cuts The Grass

April 5, 2018 by 40 Comments

As a kid, [Josh] always dreamed of building robots to do his boring, dangerous chores like mowing and weed-eating the lawn. Now that he’s built Lawn Dog, an all-terrain robotic lawn mower, he can kick back and mentally high-five his younger self.

Lawn Dog is the result of hitching the business end of a Jazzy electric mobility chair to a Ryobi lawn mower with a custom flexible bracket, and then tweaking it to handle the worst that [Josh]’s lawn has to offer. It’s powered by two 24 V lawn and garden batteries and driven with a Sabertooth 2X12 motor controller. After a slippery maiden voyage, Lawn Dog now masters rough and green with aplomb thanks to doubled-up omniwheels on the Ryobi and very special tires on the Jazzy.

[Josh] wants nothing to do with weed-eating and mowing the ditch, so it’s important that the Lawn Dog is up to the job. He put some solid rubber tires on the Jazzy and then drove 50 screws into each one to add serious traction. Prime the carburetor and pull that cord there to see Lawn Dog’s mowing and ditch handling skills.

Continue reading “Lawn Dog Faithfully Cuts The Grass” →

A Well-Chronicled Adventure In Tiny Robotics

April 2, 2018 by 6 Comments

Some of us get into robotics dreaming of big heavy metal, some of us go in the opposite direction to build tiny robots scurrying around our tabletops. Our Hackaday.io community has no shortage of robots both big and small, each an expression of its maker’s ideals. For 2018 Hackaday Prize, [Bill Weiler] entered his vision in the form of Project Johnson Tiny Robot.

[Bill] is well aware of the challenges presented by working at a scale this small. (If he wasn’t before, he certainly is now…) Forging ahead with his ideas on how to build a tiny robot, and it’ll be interesting to see how they pan out. Though no matter the results, he has already earned our praise for setting aside the time to document his progress in detail and share his experience with the community. We can all follow along with his discoveries, disappointments, and triumphs. Learning about durometer scale in the context of rubber-band tires. Exploring features and limitations of Bluetooth hardware and writing code for said hardware. Debugging problems in the circuit board. And of course the best part – seeing prototypes assembled and running around!

As of this writing, [Bill] had just completed assembly of his V2 prototype which highlighted some issues for further development. Given his trend of documenting and sharing, soon we’ll be able to read about diagnosing the problems and how they’ll be addressed. It’s great to have a thoroughly documented project and we warmly welcome his robot to the ranks of cool tiny robots of Hackaday.io.

The HackadayPrize2018 is Sponsored by:

Yellow Robot Wheels Rolling Out

April 1, 2018 by 2 Comments

Small wheeled robots are great for exploring robotics and it’s easier than ever to get started, thanks to growing availability and affordability of basic components. One such component is a small motorized wheel assembly commonly shown when searching for “robot wheel”: a small DC motor mounted in a gearbox to drive a single plastic wheel (inevitably yellow) on which a thin rubber tire has been mounted for traction. Many projects have employed these little motor + gearbox + wheel modules, such as these three entries for 2018 Hackaday Prize:

BoxBotics takes the idea of an affordable entry point and runs with it: build robot chassis for these wheels out of cardboard boxes. (Maybe even the exact box that shipped the yellow wheels.) Cardboard is cheap and easy to work with, making cardboard projects approachable to any creative mind. There will be an audience for something like a Nintendo Labo for robotics, and maybe BoxBotics will grow into that offering.

Cing also intends to make a friendly entry point for robotics and they offer a different chassis solution. Instead of cardboard, they use a circuit board. The yellow gearbox is mounted directly to the main circuit board making it into the physical spine, along with its copper traces serving as the spinal cord of the robot. While less amenable to mechanical creativity than BoxBotics, Cing’s swappable modules might be a better fit for those interested in exploring electronics.

ROS Starter Robot caters to those who wish to go far beyond simple “make it move” level of robot intelligence. It aims to lower the barrier to enter the world of ROS (robot operating system) which has historically been the domain of very capable (but also very expensive) research-oriented robots. This project could become the bridge for aspiring roboticists who wish to grow beyond hobbyist level software but can’t justify the cost typical of research level hardware.

All three of these projects take the same simple motorized wheel and build very different ideas on top of them. This is exactly the diversity of ideas we want to motivate with the Hackaday Prize and we hope to see great progress on all prize contestants in the month ahead.

The HackadayPrize2018 is Sponsored by:

Thermoelectric Generator Shines Where The Sun Doesn’t

March 31, 2018 by 81 Comments

For off-grid renewable electricity, solar seems to make sense. Just throw some PV panels on the roof and you’re all set to stick it to the man, right? But the dirty little secret of the king of clean energy is that very few places on the planet get the sort of sunshine needed to make residential PV panels worth their installation cost in the short term, and the long-term value proposition isn’t very good either.

The drearier places on the planet might benefit from this high-power thermoelectric generator (TEG) developed and tested by [TegwynTwmffat] for use on a wood burning stove. The TEG modules [Tegwyn] used are commercially available and rated at 14.4 volts and 20 watts each. He wisely started his experiments with a single module; the video below shows the development of that prototype. The bulk of the work with TEGs is keeping the cold side of the module at a low enough temperature for decent performance, since the modules work better the higher the difference in temperature is across the module. A finned heatsink and a fan wouldn’t cut it for this application, so a water-cooled block was built to pump away the heat. A successful test led to scaling the generator up to 10 modules with a very impressive heatsink, which produced about 120 watts. Pretty good, but we wonder if some easy gains in performance would have come from using heat sink compound on the module surfaces.

Using thermal differences to generate electricity is nothing new, but a twist on the technique is getting attention lately as a potential clean energy source. And who knows? Maybe [TegwynTwmffat]’s or one of the other Hackaday Prize 2018 entries will break new ground and change the world. What’s your big idea?

Continue reading “Thermoelectric Generator Shines Where The Sun Doesn’t” →

A High Speed, Infinite Volume 3D Printer

March 29, 2018 by 22 Comments

One of the most interesting developments in 3D printing in recent memory is the infinite build volume printer. Instead of a static bed, this type of printer uses a conveyor belt and a hotend set at an angle to produce parts that can be infinitely long in one axis, provided you have the plastic and electricity. For this year’s Hackaday Prize, [inven2main] is exploring the infinite build volume design, but putting a new spin on it. This is a printer with a conveyor belt and a SCARA arm. The goal of this project is to build a printer with a small footprint, huge build volume, no expensive rails or frames, and a low part count. It is the most capable 3D printer you can imagine using a minimal amount of parts.

Most of the documentation for this build is hanging around on the RepRap forums, but the bulk of the work is already done. The first half of this build — the SCARA arm — is well-traveled territory for the RepRap community, and where there’s some fancy math and kinematics going on, there’s nothing too far out of the ordinary. The real trick here is combining a SCARA arm with a conveyor belt to give the project an infinite build volume. The proof of concept works, using a conveyor belt manufactured out of blue painter’s tape. These conveyor belt printers are new, and the bed technology isn’t quite there, but improvements are sure to come. Improvements will also be found in putting a small crown on the rollers to keep the belt centered.

All the files for this printer are available on the Gits, and there are already a few videos of this printer working. You can check those out here.

The HackadayPrize2018 is Sponsored by:

A Brushless Motor On A PCB, Made From PCB

March 28, 2018 by 33 Comments

At Hackaday, we really appreciate it when new projects build on projects we’ve featured in the past. It’s great to be able to track back and see what inspires people to pick up someone else’s work and bring it to the next level or take it down a totally new path.

This PCB brushless motor is a great example of the soft collaboration that makes the Hackaday community so powerful. [bobricius] says he was inspired by this tiny PCB BLDC when he came up with his design. His write-up is still sparse at this point, but it looks like his motor is going to be used to drive a small robot. As with his inspiration, this motor has the stator coils etched right into the base PCB. But there are some significant improvements, like increasing the stator coil count from six to eight, as well as increasing the overall size of the motor. [bobricius] has also done away with the 3D-printed rotor of the original, opting to fabricate his rotor from stacked PCBs with cutouts for 5-mm neodymium magnets. We like the idea of using the same material throughout the motor, and it also raises the potential for stacking a second stator on the other side of the rotor, which might help mechanically and electrically. Even still, the prototype seems to hold its own in the video below.

This is [bobricius]’ second entry in the 2018 Hackaday Prize so far, after his not-a-Nixie tube display. Have you entered anything yet? Get to it! Prizes, achievements, and glory await.

Continue reading “A Brushless Motor On A PCB, Made From PCB” →

Neon Display For A Vacuum Tube Calculator

March 27, 2018 by 11 Comments

When it comes to vintage displays, everyone gravitates to Nixies. These tubes look great, but you’re dealing with a certain aesthetic with these vintage numeric tubes. There is another option. For his Hackaday Prize entry, [castvee8] is making seven-segment displays out of vintage neon lamps. It looks great, and it’s the basis of an all-vacuum tube calculator.

The core of this build are a few tiny NE-2 neon bulbs. These are the same type of bulbs you’ll find in old indicators, and require somewhere around 100 volts to fire. These bulbs are then installed in a 3D-printed frame, giving [castvee] a real seven-segment display, a plus or minus sign, and an equals sign. It’s the beginnings of a calculator, right there.

One of the recent updates to this project is controlling these displays with modern logic. That might be a bit of a misnomer, because [castvee] is using diode steering and a TTL chip to cycle through the numbers 1 to 4. The actual code to do this is running on a microcontroller, though, so that might get a pass. This is just a test, though, and the real project looks to be an all-vacuum calculator. The project is still in its early stages, but there are still months to go in the Hackaday Prize, and we can’t wait to see what comes out of this project.

The HackadayPrize2018 is Sponsored by: