A 3D Printed Blooming Rose For (Next) Valentines Day

March 17, 2019 by Ted Yapo 7 Comments

Inspiration runs on its own schedule: great ideas don’t always arrive in a timely manner. Such was the case with [Daren Schwenke]’s notion for creating a 3D-printed blooming rose for his valentine, a plan which came about on February 13. Inspired by [Jiří Praus]’s animated wireframe tulip, [Daren] figured he could make a rose from clear printed petals colored by RGB LEDs. 24 hours seemed tight but sufficient, so he diligently set to work, but – after a valiant effort – finally had to extend the schedule. It’s now more than a month later, and tweaks to the design continue, but the result is nothing short of spectacular.

We first saw a discussion of the idea over on Hack Chat, and followed as it evolved into a project on hackaday.io. There, you can read the full details of the trials and tribulations that had to be endured to make this project happen. From a printer that wouldn’t boot, through testing PLA, TPU, and nylon filament, trying a number of different approaches for springs and hinges to operate the petals, and wiring the delicate DotStar LEDs with magnet wire, you can get a really good sense of the amount of experimentation it takes to complete a project like this. If you know anyone who still thinks 3D printing is as easy as clicking a button, send them over to read the logs on this project.

What finally materialized is a terrific combination of common hacker technologies. The petals are printed flat in nylon, then formed over a hot incandescent chandelier bulb. The stem and leaves are also printed, but the side stem has a piece of magnet wire embedded in the print as a capacitive touch sensor; when the leaf is touched, the rose blossom opens or closes. Magnet wire for the LEDs and a connecting rod for the mechanics run through the main stem to the base, where a 9g servo is responsible for controlling the bloom. The whole thing is controlled, naturally, with an Arduino. To move the project along a little more quickly, [Daren] enlisted the help of another Hack Chat denizen, [Morning.Star], who did an amazing job on the software without any access to the actual hardware.

Be sure to check out the video of the rose in action, after the break.

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Old Meets New In 3D Printed Telegraph

March 12, 2019 by Tom Nardi 12 Comments

We often think of 3D printing as a way to create specific components in our builds, everything from some hard-to-find little sprocket to a custom enclosure. More and more of the projects that grace the pages of Hackaday utilize at least a few 3D printed parts, even if the overall build itself is not something we’d necessarily consider a “printed” project. It’s the natural progression of a technology which at one time was expensive and complex becoming increasingly available to the maker and hacker.

But occasionally we see 3D printing used not to create new devices, but recreate old ones. A perfect example is the almost entirely 3D printed telegraph system created by [Matt]. Projects like this help bring antiquated technology back to a modern audience, and can be an excellent educational tool. Showing someone a diagram of how the telegraph worked is one thing, but being able to run off a copy on your 3D printer and putting a working model in their hands is quite another.

[Matt] acknowledges that he’s hardly the first person to 3D print a telegraph key, but says that he’d never seen the complete system done before. The key is perhaps the component most people are familiar with from film and old images, but alone it’s really nothing more than a momentary switch. To actually put it to use, you need a telegraph sounder on the receiving end to “play” the messages.

The sounder is a somewhat more complex device than the key, and uses an electromagnet to pull down a lever and produce an audible clicking noise. In the most basic case, the coil is directly connected to the key, but in a modern twist [Matt] has added a MOSFET into the circuit so the electromagnet is triggered locally within the sounder. This prevents sparks from eroding the contacts in the key, and alleviates problems associated with current loss over long wire runs.

We’ve previously seen 3D printing used to revive vintage games which are no longer available such as “The Amazing Dr. Nim”, and how modern techniques such as additive manufacturing can help put World War II aircraft back in the air. While there was never much question that 3D printing would be a big part of our future, it would seem to be taking a fairly active role in preserving our past as well.

Pack Your SD Cards Swiss Army Style

March 1, 2019 by Lewin Day 19 Comments

SD cards have largely supplanted most other card-based storage devices, in all but a few niches. Available in standard, micro, and the rather obscure mini sizes, they’re used in everything from digital cameras to car stereos and console ROM carts. For most users, storing them consists of tossing them in a bag, occasionally in a plastic case that’s barely any bigger than the card itself for a little extra protection. This can get frustrating when carrying multiple cards, but [Dranoweb] has a solution.

[Dranoweb]’s design is similar to a Swiss Army knife, repurposed with many fingers, each with slots for holding everyone’s favourite storage devices. All the parts barring the screw are 3D printed. There are various designs of the storage fingers, allowing the build to be customized to suit varying quantities of SD and microSD cards. There’s even a deep-pocketed piece for USB drives and small adapters, and an oversized design for Nintendo DS carts.

It’s a tidy design that makes it that much less likely you’ll lose your microSD in the bottom of your backpack. Now, if you need to interface with an SD card, we can help you there too.

Spot This DIY Electronic Load’s Gracefully Hidden Hacks

February 28, 2019 by Donald Papp 11 Comments

Sometimes it’s necessary to make do with whatever parts one has on hand, but the results of squashing a square peg into a round hole are not always as elegant as [Juan Gg]’s programmable DC load with rotary encoder. [Juan] took a design for a programmable DC load and made it his own in quite a few different ways, including a slick 3D-printed enclosure and color faceplate.

The first thing to catch one’s eye might be that leftmost seven-segment digit. There is a simple reason it doesn’t match its neighbors: [Juan] had to use what he had available, and that meant a mismatched digit. Fortunately, 3D printing one’s own enclosure meant it could be gracefully worked into the design, instead of getting a Dremel or utility knife involved. The next is a bit less obvious: the display lacked a decimal point in the second digit position, so an LED tucked in underneath does the job. Finally, the knob on the right could reasonably be thought to be a rotary encoder, but it’s actually connected to a small DC motor. By biasing the motor with a small DC voltage applied to one lead and reading the resulting voltage from the other, the knob’s speed and direction can be detected, doing a serviceable job as rotary encoder substitute.

The project’s GitHub repository contains the Arduino code for [Juan]’s project, which has its roots in a design EEVblog detailed for an electronic load. For those of you who prefer your DIY rotary encoders to send discrete clicks and pulses instead of an analog voltage, a 3D printed wheel and two microswitches will do the job.

Ten 3D Printed Gadgets That Just Can’t Stay Still

February 27, 2019 by Tom Nardi No comments

There was a time, not so very long ago, when simply getting a 3D printer to squirt out an object that was roughly the intended shape and size of what the user saw on their computer screen was an accomplishment. But like every other technology, the state of the art has moved forward. Today the printers are better, and the software to drive them is more capable and intuitive. It was this evolution of desktop 3D printing that inspired the recently concluded 3D Printed Gears, Pulleys, and Cams contest. We wanted to see what hackers and makers can pull off with today’s 3D printing tools, and the community rose to the challenge.

Let’s take a look at the top ten spinning, walking, flapping, and cranking 3D printed designs that shook us up:

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A Raspberry Pi Grimoire For The Command Line Wizard

February 25, 2019 by Tom Nardi 23 Comments

Who says there’s no such thing as magic? Not anyone who knows what a Unix pipe is, that’s for sure. If you do some of your best incantations at a blinking cursor, this scratch-built Raspberry Pi Zero “Spellbook” laptop created by [Calvin] might be just what the apothecary ordered. Lucky for us, he was kind enough to document the design and construction of this penguin-powered tome for anyone else who wishes to dabble in the GNU Dark Arts.

In the series of videos after the break, viewers have the opportunity to watch a project go from idea to final product. The first video was uploaded nearly a month before the project was completed, and goes over some of the design elements of the project as well as different ideas [Calvin] had in terms of things like component placement. Throughout the video, he illustrates his ideas in TinkerCAD, which might not have been our first choice for a project this complex, but it does go to show what’s possible in the free web-based CAD package.

By the second video, [Calvin] has printed some parts and now has the hardware coming together. The general idea is that the outside panels of the “book” are made out of steel cut from the side panel of an old computer, with the 3D printed components taking the form of spacers between the electronic components. These plastic “pages” are not only easier and faster to print than a complete case, but help sell the appearance of the book when viewed from the sides.

[Calvin] has shared his TinkerCAD design so that others can print out the necessary components for the book, though you’ll have to source your own steel plates. He also breaks down all the principle components he used and gives links to where you can buy them, from the display and keyboard down to the screws and standoffs. He went with the Pi Zero and sticks to mainly console work, but if you want something with enough power to throw around a graphical environment, he says there’s room in the case for a Pi 3.

Hackers seem to enjoy hiding hardware inside of books, PLA or otherwise. We’ve recently seen an iPad nestled snugly into a notebook, and of course no house would be complete without a book doubling as a hidden switch.

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Downloadable 3D Cockpits Enhance FPV Racing

February 17, 2019 by Donald Papp 11 Comments

First Person View (or First Person Video) in RC refers to piloting a remote-controlled vehicle or aircraft via a video link, and while serious racers will mount the camera in whatever way offers the best advantage, it’s always fun to mount the camera where a miniature pilot’s head would be, and therefore obtain a more immersive view of the action. [SupermotoXL] is clearly a fan of this approach, and shared downloadable designs for 3D printed cockpit kits for a few models of RC cars, including a more generic assembly for use with other vehicles. The models provide a dash, steering wheel, and even allow for using a small servo to make the steering wheel’s motions match the actual control signals sent. The whole effect is improved further by adding another servo to allow the viewer to pan the camera around.

Check out the video embedded below to see it in action. There are more videos on the project’s page, and check out the project’s photo gallery for more detailed images of the builds.

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