5 Kilowatts In A 3D Printed Jet Boat

November 14, 2019 by Lewin Day 10 Comments

Radio control projects used to be made of materials such as metal or wood, and involve lots of hand crafted parts. That’s still one way to go about things, but 3D printing has become a popular tool in recent years. [RCLifeOn] has been working on a 3D printed jet boat, which recently got a serious power upgrade.

The boat in question received a 5000W brushless motor – significant power for a vehicle weighing less than 2kg. Powered by a 12S lithium pack, and outfitted with a water jacket for cooling, it drives the boat through an off-the-shelf turbine after initial attempts to DIY the drivetrain were unsuccessful.

The biggest problem in the project came from coupling the motor to the turbine. A 3D printed coupler was unable to hold up to the strain, while attempts to make a metal part failed due to the lack of a lathe. Eventually the solution was found by daisy chaining two off-the-shelf parts together.

The boat proved itself ably on the water, with the large motor proving more than capable of shifting the boat at a strong clip. It’s an excellent shakedown for the parts that will eventually find themselves in a powered surfboard build. We’ve seen [RCLifeOn]’s work before, too, like these stylish 3D printed sneakers. Video after the break.

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Jubilee: A Toolchanging Homage To 3D Printer Hackers Everywhere

November 14, 2019 by Sonya Vasquez 36 Comments

I admit that I’m late to the 3D printing game. While I just picked up my first printer in 2018, the rest of us have been oozing out beautiful prints for over a decade. And in that time we’ve seen many people reimagine the hardware for mischief besides just printing plastic. That decade of hacks got me thinking: what if the killer-app of 3D printing isn’t the printing? What if it’s programmable motion? With that, I wondered: what if we had a machine that just offered us motion capabilities? What if extending those motion capabilities was a first class feature? What if we had a machine that was meant to be hacked?

One year later, I am thrilled to release an open-source multitool motion platform I call Jubilee. For a world that’s hungry for toolchanging 3D printers, Jubilee might be the best toolchanging 3D printer you can build yourself–with nothing more than a set of hand tools and some patience. But it doesn’t stop there. With a standardized tool pattern established by E3D and a kinematically coupled hot-swappable bed, Jubilee is rigged to be extended by anyone looking to harness its programmable motion capabilities for some ad hoc automation.

Jubilee is my homage to you, the 3D printer hacker; but it’s meant to serve the open-source community at large. Around the world, scientists, artists, and hackers alike use the precision of automated machines for their own personal exploration and expression. But the tools we use now are either expensive or cumbersome–often coupled with a hefty learning curve but no up-front promise that they’ll meet our needs. To that end, Jubilee is meant to shortcut the knowledge needed to get things moving, literally. Jubilee wants to be an API for motion.

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Massive 3D-Printed Ridable Tank Boggles The Mind

November 2, 2019 by Danie Conradie 19 Comments

Anyone who has used an FDM 3D printer knows just how long the process can take, especially when you really start filling up the available print volume. Apparently [Ivan Miranda] has absolutely zero fear of insanely long print times, and is in the process of building a massive ridable tank (YouTube playlist of the whole build) that is almost completely 3D printed.

[Ivan] is no stranger to large prints, but this tank is on a different level altogether. The chassis, which is reinforced with aluminium and steel square tubing, took around 1200 hours to print and each of the wheels took 6 days! The rolling chassis with wheels and track weighs close to a 100 kg. Having built a few smaller 3D printed tracked vehicles before, [Ivan] used a lot of that knowledge to design the latest monster.

Connecting the tracked section together has always proven challenging for [Ivan]. This time he used plastic fish tape (wire puller) for the pins, and blocked off the end holes with screws. The bogies (wheel sets) are also interesting, with 3D printed springs that sit parallel to the ground. Almost all the parts are printed in PLA, which can be quite brittle, so it would be interesting to see how it holds up.

[Ivan] has been working on this project since the start of 2019, and we can’t wait to see it completed. We’ve featured his signature red prints a few times, including a RC car that drives on the ceiling and a water jet drive. If you’re keen to build your own tank on the opposite side of the size spectrum, check out this tiny tank for your crawl space. Watch [Ivan] finish the rolling chassis after the break. Continue reading “Massive 3D-Printed Ridable Tank Boggles The Mind” →

There’s More To The 3D Print Than The Eye Can See

October 19, 2019 by Sharon Lin 11 Comments

If you thought CADing designs for 3D printing was hard enough, wait until you hear about this .stl trick.

[Angus] of Maker’s Muse recently demoed a method for creating hidden geometries in .stl files that are only revealed during the slicing process before a 3D print. (Video, embedded below.) The process involves creating geometries with a thickness smaller than the size of the 3D printer’s nozzle that still appear to be solid in a .stl editor, but will not be rendered by a FDM slicer.

Most 3D printers have 0.4 mm thickness nozzle, so creating geometries with a wall thinner than this value will result in the effect that you’re looking for. Some possible uses for this trick are to create easter eggs or even to mess with other 3D printing enthusiasts. Of course, [Angus] recommends not to use this “deception for criminal or malicious intent” and I’d have to agree.

There’s a few other tricks that he reveals as well, including a way to create a body that’s actually a thin shell but appears to be solid: great for making unprintable letters that reveal hidden messages.

Nevertheless, it’s a cool trick and maybe one of those “features not bugs” in the slicer software.

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This Micro Deltesian Is Easy For Children To Use

October 12, 2019 by Gerrit Coetzee 9 Comments

[Ekaggrat Singh Kalsi] submits this interesting printer he built for his daughter to use. He admits that the project started simply out of curiosity about the strange deltesian movement. In this configuration, the X and Z-axis are a delta mechanism while the Y-axis is a regular Cartesian bed on rails. There’s not a load of advantages to this movement, but it is really neat.

Eventually, he had a hammer in search of a nail and decided to make the printer easy enough for his daughter to use. To this end, he added a few kid-friendly modifications. The unheated bed is removable and snaps in and out of place with magnets. Considerable attention was paid to the filament loading and unloading to make it easy for small hands to perform the process. This was accomplished through a lever based latch mechanism.

As you can see in the video after the break, the project was a success, and his daughter is growing up with access to her very own 3D printer. If you’re curious abou the classic delta robot, check out this golf ball sorter.

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E3D Tool Changer Partially Reviewed

October 4, 2019 by Al Williams 7 Comments

[Design Prototype Test] got a box in the mail. Inside? An E3D “tool changer and motion system.” Superficially, it looks like a 3D printer, but it is touted as a machine that can mount several different kinds of tools, including a 3D print head. In the video below, you can see the assembly of the heavy-looking machine.

In a world in which a cheap 3D printer costs way under $200, this machine is much sturdier and costs about $3,000 with all the pieces. [Design Prototype Test] is a bit put out by the price, but you have to wonder if they aren’t trying to allow for an eventual CNC head for which the extra-sturdy build could be an advantage. However, the use of motion belts makes that seem like a long shot.

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Magnets Make This Panda Move

September 23, 2019 by Kerry Scharfglass 17 Comments

A single board computer on a desk is fine for quick demos but for taking it into the wild (or even the rest of the house) you’re going to want a little more safety from debris, ESD, and drops. As SBCs get more useful this becomes an increasingly relevant problem to solve, plus a slick enclosure can be the difference between a nice benchtop hack and something that looks ready to sell as a product. [Chris] (as ProjectSBC) has been working on a series of adaptable cases called the MagClick Case System for the LattePanda Alpha SBC which are definitely worth a look.

The LattePanda Alpha isn’t a run-of-the-mill SBC; it’s essentially the mainboard from a low power ultrabook and contains up to an Intel Core M series processor, 8GB RAM, and 64GB of eMMC. Not to mention an onboard Atmega32u4, WiFi, Gigabit Ethernet, and more. It has more than enough horsepower to be used as an everyday desktop computer or even a light gaming system if you break PCIe out of one the m.2 card slots. But [Chris] realized that such adaptability was becoming a pain as he had to move it from case-to-case as his use needs changed. Thus the MagClick Case System was born.

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