Apple Coin Bank Plants The Seed Of Saving

June 25, 2018 by Kristina Panos 14 Comments

Consider the piggy bank. Behind that innocent, docile expression is a capitalistic metaphor waiting to ruin your fond memories of saving for that BMX bike or whatever else it was that drove home the value of a dollar. As fun as it is to drop a coin in a slot, the act of saving your pennies and learning financial responsibility could be a bit more engaging.

It seems like [gzumwalt] feels the same way. He’s designed a coin bank for his grand-kids that takes a more active role in the deposit process—it straight up eats the things. Put a coin on the platform and the upper half of the apple’s face is pushed open by an arm that pulls the coin inside on its return path.

Continuing with the money-saving theme, [gzumwalt] didn’t use a micro or even a 555. No, the core of this project is a pair of micro lever switches, a small gear motor, and 4.5V DC. When a coin hits the platform, the first switch engages the motor. The motor drives a 3-D printed mechanism modeled after Hoeckens’ linkage, which converts rotational motion to (nearly) straight-line motion. The second switch stops the cycle. Confused? You can sink your teeth into it after the break.

Don’t worry, the kids don’t have to slice up the apple when it’s time to go to the candy store, ’cause there’s a screw-in hatch on the bottom. This is because [gzumwalt] is a wizard of 3-D printing and design. Not convinced? Check out his balloon-powered engine or his runs-on-air plane.

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Lost In Space Gets 3D Printing Right

June 25, 2018 by Tom Nardi 100 Comments

When it has become so common for movies and television to hyper-sensationalize engineering, and to just plain get things wrong, here’s a breath of fresh air. There’s a Sci-Fi show out right now that wove 3D printing into the story line in a way that is correct, unforced, and a fitting complement to that fictional world.

With the amount of original content Netflix is pumping out anymore, you may have missed the fact that they’ve recently released a reboot of the classic Lost in Space series from the 1960’s. Sorry LeBlanc fans, this new take on the space traveling Robinson family pretends the 1998 movie never happened, as have most people. It follows the family from their days on Earth until they get properly lost in space as the title would indicate, and is probably most notable for the exceptional art direction and special effects work that’s closer to Interstellar than the campy effects of yesteryear.

But fear not, Dear Reader. This is not a review of the show. To that end, I’ll come right out and say that Lost in Space is overall a rather mediocre show. It’s certainly gorgeous, but the story lines and dialog are like something out of a fan film. It’s overly drawn out, and in the end doesn’t progress the overarching story nearly as much as you’d expect. The robot is pretty sick, though.

No, this article is not about the show as a whole. It’s about one very specific element of the show that was so well done I’m still thinking about it a month later: its use of 3D printing. In Lost in Space, the 3D printer aboard the Jupiter 2 is almost a character itself. Nearly every member of the main cast has some kind of interaction with it, and it’s directly involved in several major plot developments during the season’s rather brisk ten episode run.

I’ve never seen a show or movie that not only featured 3D printing as such a major theme, but that also did it so well. It’s perhaps the most realistic portrayal of 3D printing to date, but it’s also a plausible depiction of what 3D printing could look like in the relatively near future. It’s not perfect by any means, but I’d be exceptionally interested to hear if anyone can point out anything better.

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Trackball Gets Bolt-On Button Upgrade

June 20, 2018 by Tom Nardi 6 Comments

The question of whether to use a mouse versus a trackball is something of a Holy War on the level of Vi versus Emacs. We at Hackaday want no part of such things, use whatever you want, and leave us out of it. But we will go as far as to say that Team Trackball seems to take things mighty seriously. We’ve never met a casual trackball user: if they’ve got a trackball on their desk then get ready to hear all about it.

With that in mind, the lengths [LayeredDesigns] went to just to add a couple extra buttons to his CST trackball make a bit more sense. Obviously enamored with this particular piece of pointing technology, he designed a 3D printed “sidecar” that you can mount to the left side of the stock trackball. Matching the shape of the original case pretty closely, this add-on module currently hosts a pair of MX mechanical keys, but the plans don’t stop there.

[LayeredDesigns] mentions that all the free room inside the shell for this two-button modification has got him thinking of what else he could fit in there. The logical choice is a Teensy emulating a USB HID device, which could allow for all sorts of cool programmable input possibilities. One potential feature he mentioned was adding a scroll wheel, which the Teensy could easily interface with and present to the operating system.

We’ve seen our fair share of 3D printed keyboards and keyboard modifications, but we can’t say the same about the legendary trackball. Ones made of cardboard, sure. Pulled out of a military installation and hacked to add USB? You bet. This project is just more evidence of what’s possible with a 3D printer, a caliper, and some patience.

[via /r/functionalprint]

FPV-Rover 2.0 Has 3D Printed Treads And Plenty Of Zip

June 17, 2018 by Al Williams 11 Comments

[Markus_p] has already finished one really successful 3D printed tracked robot build. Now he’s finished a second one using standard motors and incorporating what he learned from the first. The results are pretty impressive and you can see a video demo of the beast, below.

Most of the robot is PLA, although there are some parts that use PETG and flex plastic. There is an infrared-capable camera up front and another regular camera on the rear. All the electronics are pretty much off the shelf modules like an FPV transmitter and an electronic controller for the motors. There’s a servo to tilt the camera, as you can see in the second video.

The body fits together using nuts and magnets. The robot in the video takes a good beating and doesn’t seem to fall apart so it must be sufficient. What appealed to us was the size of the thing. It looks like it would be trivially easy to mount some processing power inside or on top of the rover and it could make a great motion base for a more sophisticated robot.

We’ve seen some similar projects, of course. This tracked robot uses mind control. And OpenWheel is a great place to get treads and other locomotion designs.

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Frozen Rat Kidney Shipping Container

June 17, 2018 by Elliot Williams 6 Comments

The biggest allure of 3D printing, to us at least, is the ability to make hyper-personalized objects that would otherwise fall through the cracks of our mass-market economy. Take, for instance, the Frozen Rat Kidney Shipping Container, or maybe some of the less bizarro applications in the US National Institute of Health’s 3D Print Exchange.

The Exchange is dominated, at least in terms of sheer numbers, by 3D models of proteins and other biochemical structures. But there are two sections that will appeal to the hacker in you: prosthetics and lab equipment. Indeed, we were sent there after finding a nice model of a tray-agitator that we wanted to use for PCB etching. We haven’t printed one yet, but check out this flexible micropositioner.

While it’s nowhere near as comprehensive a resource as some other 3D printing model sites, the focus on 3D printing for science labs should really help those who have that particular itch to find exactly the right scratcher. Or a tailor-made flexible container for slicing frozen rat kidneys. Whatever you’re into. We don’t judge.

Man with skull image: [jaqtikkun]

Titanium Knob Doesn’t Grind Our Gears

June 16, 2018 by Lewin Day 40 Comments

Manual transmissions! Those blessed things that car enthusiasts swear by and everyone else pretends no longer exists. They’re usually shifted by using the gearstick, mounted in the centre console of the car. Swapping out the knob on the gearstick is a popular customization; you can have everything from 8-balls to skulls, to redback spiders mounted in epoxy, sitting proud atop your gearstick. It’s rare to see anything new under the sun, but [John Allwine] came up with something we’d never seen before.

[John]’s design leans heavily on the unique ability of additive manufacturing to produce complex hollow geometries that are incredibly difficult or impossible to produce with traditional subtractive methods. The part was designed in CAD software, and originally printed on a Makerbot in plastic. After this broke, it was decided to instead produce the part in stainless steel using Shapeway’s custom order process. You can even buy one yourself. This is a much smarter choice for a part such as a gearknob which undergoes heavy use in an automotive application. The part is printed with threads, but due to the imperfect printing process, these should be chased with a proper tap to ensure good fitment.

The design was eyecatching enough to grab the attention of a professional engineer from a 3D printing company, who worked with [John] to make the part out of titanium. It’s a very tough and hardy material, though [John] notes it was an arduous task to go about tapping the threads because of this.

It’s a great example of what can now be achieved with 3D printing technology. No longer must we settle for plastic – through services like Shapeways, it’s now possible to 3D print attractive metal parts in complex designs! And, if you’ve got the right friends, you can even step it up to titanium, too.

We’ve seen other takes on the 3D shifter handle, too – like this head.

MRI To 3D Print Gets Much Faster

June 15, 2018 by Al Williams 19 Comments

A surprising use of 3D printing has been in creating life-like models of human body parts using MRI or CT scans. Surgeons and other medical professionals can use models to plan procedures or assist in research. However, there has been a problem. The body is a messy complex thing and there is a lot of data that comes out of a typical scan. Historically, someone had to manually identify structures on each slice — a very time-consuming process — or set a threshold value and hope for the best. A recent paper by a number of researchers around the globe shows how dithering scans can vastly improve results while also allowing for much faster processing times.

As an example, a traditional workflow to create a 3D printed foot model from scan data took over 30 hours to complete including a great deal of manual intervention. The new method produced a great model in less than an hour.

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