3d printing

879 Articles

3D Printed Bridge Goes Dutch

October 24, 2018 by 18 Comments

If you’ve ever been to Amsterdam, you know there are plenty of canals and, therefore, plenty of bridges. Next year, a unique pedestrian bridge in the old city center will go into service. The stainless steel bridge will be 3D printed and also embed a number of sensors that will collect data that the printer — MX3D — and their partners Autodesk, the Alan Turing Institute, and the Amsterdam Institute for Advanced Metropolitan Studies, hope will help produce better 3D printed structures in the future. The bridge will cross the Oudezijds Achterburgwal which is near the city’s infamous red light district.

Since the bridge matches exactly with the model used to print it, scientists hope to be able to map the sensor data to a virtual twin of the bridge very easily. You can see a few videos about the bridge’s construction below. This month, during Dutch Design Week, visitors had a chance to walk across the bridge to generate some of the first live datasets.

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Decorative Light Box Lets You Guess The Time

October 19, 2018 by 7 Comments

Telling time by using the current position of the sun is nothing revolutionary — though it probably was quite the “life hack” back in ancient times, we can assume. On the other hand, showing time by using the current position of the sun is what inspired [Rich Nelson] to create the Day Cycle Clock, a color changing light box of the Philadelphia skyline, simulating a full day and night cycle in real time — servo-controlled sun and moon included.

At its core, the clock uses an Arduino with a real-time clock module, and the TimeLord library to determine the sunrise and sunset times, as well as the current moon phase, based on a given location. The sun and moon are displayed on a 1.44″ LCD which doubles as actual digital clock in case you need a more accurate time telling after all. [Rich] generally went out of his way with planning and attention to detail in this project, as you can see in the linked video, resulting in an impressively clean build surely worthy as gift to his brother. And if you want to build one for yourself, both the Arduino source code and all the mechanical parts are available on GitHub.

An interesting next iteration could be adding internet connectivity to get the current weather situation mixed into the light behavior — not that it would be the first time we’d see weather represented by light. And of course, simulating the northern lights is also always an option.

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Hackaday Links: October 14, 2018

October 14, 2018 by 14 Comments

Here’s something of interest of 3D printing enthusiasts. How do you print lightweight 3D objects? [Tom Stanton] does a lot of stuff with 3D printing and RC airplanes, so yeah, he’s probably the guy you want to talk to. His solution is Simplify3D, printing two layers for whatever nozzle diameter you have, some skills with Fusion360, and some interesting design features that include integrated ribs.

Moog released their first polyphonic analog synth in 35 years. It’s massive, and it costs eight thousand dollars.

There’s a RISC-V contest, sponsored by Google, Antmicro, and Microchip. The goal is to encourage designers to create innovative FPGA and soft CPU implementations with the RISC-V ISA. There are four categories, the smallest implementation for SpartFusion2 or IGLOO2 boards, and the smallest implementation that fits on an iCE40 UltraPlus board. The two additional categories are the highest performance implementation for these boards. The prize is $6k.

” I heard about polarization filters and now I’m getting a hundred thousand dollars” — some moron. IRL Glasses are glasses that block screens. When you wear them, you can’t watch TV. This is great, as now all advertising is on TVs for some inexplicable reason, and gives these people an excuse to use frames from John Carpenter’s masterpiece They Live in their Kickstarter campaign. Question time: why don’t all polarized sunglasses do this. Because there’s a difference between linear and circular polarized lenses. Question: there have been linear polarized sunglasses sitting in the trash since the release of James Cameron’s Avatar. Why now? No idea.

Alexa is on the ESP32. Espressif released their Alexa SDK that supports conversations, music and audio serivces (Alexa, play Despacito), and alarms. The supported hardware is physically quite large, but it can be extended to other ESP32-based platforms that have SPI RAM.

Printrbot Post Mortem

October 10, 2018 by 48 Comments

For many people, Printrbot was their first 3D printer. What started out as [Brook Drumm’s] Kickstarter idea to make 50 printers turned into over a thousand orders backlogged. To quote [Brook], they went from zero sales to about two million in the first year and then twelve million a few years later. As is often the case, though, the rapid scale-up didn’t survive a drop in sales. [Thomas Sanladerer] has a great interview video with [Brook] and you can see it below.

It is both nostalgic and sad to see the Printrbot headquarters all empty with quiet machines. [Brook] was always one of us and often gave back to the community and it is interesting to hear his perspective about what brought his company to an end.

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Perhaps The Ultimate Raspberry Pi Case: Your PC

October 5, 2018 by 31 Comments

One of the great joys of owning a 3D printer is being able to print custom cases for boards like the Raspberry Pi. What’s more, if you are using a desktop PC, you probably don’t have as many PCI cards in it as you used to. Everything’s moved to the motherboard. [Sneekystick] was using a Pi with a PC and decided the PC itself would make a great Pi case. He designed a bracket and it looks handy.

The bracket just holds the board in place. It doesn’t connect to the PC. The audio, HDMI, and power jacks face out for access. It would be tempting and possible to power the board from the PC supply, but to do that you have to be careful. Connecting the GPIO pins to 5V will work, but bypasses the input protection circuitry. We’ve read that you can find solder points near the USB plug and connect there, but if you do, you should block out the USB port. It might be nice to fill in that hole in the bracket if you planned to do that.

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3D Printed Sneakers Are Now A Thing

October 5, 2018 by 20 Comments

Shoes may seem simple at face value, but are actually rather complex. To create a comfortable shoe that can handle a full day of wear without causing blisters, as well as deal with the stresses of running and jumping and so on, is quite difficult. Is it possible to create a shoe that can handle all that, using a 3D printer?

[RCLifeOn] discovered these sneakers by [Recreus] on Thingiverse, and decided to have a go printing them at home. While [Recreus] recommend printing the shoes in their Filaflex material, for this build, one shoe was printed in thermoplastic polyurethane, the other in Ninjaflex. As two filaments that are both commonly known to be pliable and flexible, the difference in the final parts is actually quite significant. The Ninjaflex shoe is significantly more flexible and cushions the foot better, while the rigidity of the TPU shoe is better for ankle support.

Our host then takes the shoes on a long run through the woods, battling dirt, mud, and other undesirables. Both shoes hold up against the abuse, although [RCLifeOn] notes that the Ninjaflex shoe is much more comfortable and forgiving for longer duration wear.

We’ve seen other 3D printed shoe hacks before, too – like these nifty shoelace locks.

Fully 3D Printed And Metalized Horn Antennas Are Shiny And Chrome

October 4, 2018 by 19 Comments

We’ve seen our share of 3D printed antennas before, but none as well documented and professionally tested as [Glenn]’s 3D printed and metalized horn antennas. It certainly helps that [Glenn] is the principal engineer at an antenna testing company, with access to an RF anechoic chamber and other test equipment.

Horn antennas are a fairly simple affair, structurally speaking, with a straight-sided horn-shaped “cone” and a receptacle for standardized waveguide or with an appropriate feed, coaxial adapters. They are moderately directional and can cover a wide range of frequencies. These horns are often used in radar guns and as feedhorns for parabolic dishes or other types of larger antenna. They are also used to discover the cosmic microwave background radiation of our universe and win Nobel Prizes.

[Glenn]’s antennas were modeled in Sketchup Make, and those files plus standard STL files are available for download. To create your own horn, print the appropriate file on a normal consumer-grade fused deposition printer. For antennas that perform well in WiFi frequency ranges you may need to use a large-format printer, as the prints can be “the size of a salad bowl”. Higher frequency horns can easily fit on most print beds.

After printing, [Glenn] settled on a process of solvent smoothing the prints, then metalizing them with commonly available conductive spray paints. The smoothing was found to be necessary to achieve the expected performance. Two different paints were tested, with a silver-based coating being the clear winner.

The full write-up has graphs of test results and more details on the process that led to these cheap, printed antenna that rival the performance of more expensive commercial products.

If you’re interested in other types of 3D printed antenna, we’ve previously covered a helical satcom feed, a large discone antenna, and an aluminum-taped smaller discone antenna.