Single Part Boost Converter Challenge (Completed)

June 13, 2017 by Al Williams 54 Comments

[Josh] posed an interesting challenge. Create a boost converter that can light a blue LED using a nearly dead battery and one part. Well, we were skeptical until we saw he wasn’t counting an ATtiny processor as a part. You can see a video of the challenge, below.

The challenge has already been solved, so if you view the link, you might want to avoid the comments until you’ve had time to think about your own solution. We’ll confess, the first one we thought of was probably not workable for reasons [Josh] explains. The final answer neatly fits the criteria of a hack.

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TORLO Is A Beautiful 3D Printed Clock

June 8, 2017 by Lewin Day 26 Comments

What if you could build a clock that displays time in the usual analog format, but with the hands moving around the outside of the dial instead of rotating from a central point? This is the idea behind TORLO, a beautiful clock built from 3D printed parts.

The clock is the work of [ekaggrat singh kalsi], who wanted to build a clock using a self-oscillating motor. Initial experiments had some success, however [ekaggrat] encountered problems with the motors holding consistent time, and contacts wearing out. This is common in many electromechanical systems — mechanics who had to work with points ignition will not remember them fondly. After pushing on through several revisions, it was decided instead to switch to an ATtiny-controlled motor which was pulsed once every two seconds. This had the benefit of keeping accurate time as well as making it much easier to set the clock.

The stunning part of the clock, however, is the mechanical design. The smooth, sweeping form is very pleasing to the eye, and it’s combined with a beautiful two-tone colour scheme that makes the exposed gears and indicators pop against the white frame. The minute and hour hands form the most striking part of the design — the indicators are attached to a large ring gear that is turned by the gear train built into the frame. The video below the break shows the development process, but we’d love to see a close-up of how the gear train meshes with the large ring gears which are such an elegant part of the clock.

A great benefit of 3D printing is that it makes designing custom gear trains very accessible. We’ve seen other unconventional 3D printed clock builds before.

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LED Tail Lights For Improved Motorcycle Visibility

May 10, 2017 by Lewin Day 32 Comments

Motorcycles are hard to see at the best of times, so riders are often concerned with making themselves as visible as possible at all times. [Josh] wanted to do this by creating a custom tail light for his Ducati 749.

The tail light is based around SMD LEDs, mounted in acrylic to diffuse the light. The construction is beautiful, using custom PCBs and carefully machined acrylic to match the lines of the bike.

As far as warning lights go, a brighter light will be more obvious in the day time, but could actually hinder visibility at night by blinding other road users. To this end, [Josh] built the tail light around an ATtiny 45, which could be programmed with various routines to optimise the light level depending on ambient conditions. Another feature is that the light’s brightness pulses at high frequency in an attempt to attract the eye. Many automakers have experimented with similar systems. The ATtiny controls the lights through a PCA9952 LED controller over I2C. This chip has plenty of channels for controlling a bunch of LEDs at once, making the job easy.

Overall, it’s a very tidy build that lends a very futuristic edge to the bike. We’ve seen [Josh]’s work in this space before, too – with this awesome instrument display on a Suzuki GSX-R.

Animated EV Charge Cable Enlightens Us

December 28, 2016 by Lewin Day 14 Comments

[ch00f] was searching for an idea to build for his father this Christmas, and cast his gaze across those novelty phone charging cables that have “flowing” LEDs along their length. Not one to stick to the small scale, he set out to create a flowing LED effect for a Tesla EV charger.

The basic components behind the build are a current transformer, a NeoPixel LED strip, and an ATtiny44 to run the show. But the quality of the build is where [ch00f]’s project really shines. The writeup is top notch — [ch00f] goes to great lengths showing every detail of the build. The project log covers the challenges of finding appropriate wiring & enclosures for the high power AC build, how to interface the current-sense transformer to the microcontroller, and shares [ch00f]’s techniques for testing the fit of components to ensure the best chance of getting the build right the first time. If you’ve ever gotten a breadboarded prototype humming along sweetly, only to suffer as you try to cram all the pieces into a tiny plastic box, you’ll definitely pick something up here.

Perhaps you’d like to check out this teardown of a Tesla Model S battery. Video after the break.

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7 LED’s, 2 Pins – Beat That, Charlieplexing

December 10, 2016 by Anool Mahidharia 46 Comments

[Tim]’s Dice10 is an exercise in minimalism. Building an electronic dice using an ATtiny10 with code that fits within 1kB is not too difficult. Charlieplexing the LED’s would have used three of the four available GPIO pins. [Tim] upped the game by using just two GPIO pins to drive the seven LED’s for the dice. A third GPIO is used as a touch button input. Besides the ATtiny and the LED’s, the only other component used is a capacitor across the supply inputs.

The LED’s are grouped in three pairs of two LED’s and a single centre LED. Usually, Charlieplexed LED’s are connected across pairs of GPIO pins. But his scheme includes connections to the 5V and GND terminals, besides the two GPIO pins. Building a truth table makes it easy to figure out what’s going on.

STATE PB2 PB0 LED's
1     Z   Z   --
2     L   Z   LED 1/2
3     H   Z   LED 3/4
4     Z   L   LED 5/6
5     Z   H   --
6     H   L   LED9
7     L   H   --
8     H   H   --
9     L   L   --

Only the logic states used are listed in the table. It’s possible to add two more LED’s between PB0 and GND and one more anti-parallel with LED9, making a total of 10 LED’s driven by two pins. That’s quite a hack. The important thing here is to have two LED’s in series in the arms that connect to either 5V or GND.

[Tim] has posted the code and hardware source files on his Github repo, and his blog post has some additional details on how he solved the problem.

If you’re looking for more inspirations on minimal dice designs, check this “PIC powered pair of electronic dice” which uses a PIC 12F629 with five outputs driving a pair of 7 pips to make a dual dice.

If you have a cool project in mind, there is still plenty of time to enter the 1 kB Challenge! Deadline is January 5, so check it out and fire up your assemblers!

Minimal Computer And Operating System: One Button, One LED

October 8, 2016 by Elliot Williams 15 Comments

DUO BINARY is a very, very small computer system in every possible sense. It runs on an ATtiny84, which has even got “tiny” in its name. The user interface is a single button for data entry and a single LED for feedback, making this binary keyboard look frivolously over-complicated. It uses a devilish chimera of Morse code and a truncated ASCII to enter data, and the LED blinks the same back at you.

We’re guessing that [Jack Eisenmann] is the only person in the world who can control this thing, and you can watch him doing so in the video embedded below. Continue reading “Minimal Computer And Operating System: One Button, One LED” →

A Real Turn Off

September 27, 2016 by Al Williams 35 Comments

[Newbrain] had a small problem. He’d turn off the TV, but would leave the sound system turned on. Admittedly, not a big problem, but an annoyance, none the less. He realized the TV had a USB port that went off when it did, so he decided to build something that would sense when the USB port died and fake a button press into the amplifier.

He posted a few ideas online and, honestly, the discussion was at least as interesting as the final project. The common thread was to use an optoisolator to sense the 5 V from the USB port. After that, everyone considered a variety of ICs and discretes and even did some Spice modeling.

In the end, though, [Newbrain] took the easy way out. An ATtiny 84 is probably overkill, but it easy enough to press into service. With only three other components, he built the whole thing into a narrow 24-pin socket and taped it to the back of the audio unit’s wired remote control.

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